REAR DIFFERENTIAL CARRIER OIL SEAL(for AWD) REPLACEMENT

PROCEDURE

1. Click here

   REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY

   Click here

2. Click here

   REMOVE REAR DIFFERENTIAL CARRIER COVER

   Click here

3. Click here

   SECURE REAR DIFFERENTIAL CARRIER ASSEMBLY

   Click here

4. Click here

   REMOVE REAR DRIVE SHAFT OIL SEAL LH

   Click here

5. Click here

   REMOVE REAR DRIVE SHAFT OIL SEAL RH

   Tip:

   Perform the same procedure as for the LH side.

6. Click here

   REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING (for RH Side)

   Click here

7. Click here

   REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING (for LH Side)

   Click here

8. Click here

   REMOVE REAR DIFFERENTIAL CASE BEARING (for LH Side)

   Click here

9. Click here

   REMOVE REAR DIFFERENTIAL CASE BEARING (for RH Side)

   Click here

10. Click here

    REMOVE REAR DIFFERENTIAL CASE SUB-ASSEMBLY

    Click here

11. Click here

    REMOVE REAR DRIVE PINION NUT

    Click here

12. Click here

    REMOVE REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

    Click here

13. Click here

    REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL

    
    
    1. 

       *1	Rear Differential Carrier Oil Seal

       Using SST, remove the rear differential carrier oil seal from the rear differential carrier.

       09308-00010

       Tip:

       When replacing the rear differential carrier oil seal, also replace the rear differential drive pinion bearing spacer, and then adjust the differential drive pinion preload.

14. Click here

    REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

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15. Click here

    REMOVE DIFFERENTIAL DRIVE PINION

    Click here

16. Click here

    REMOVE REAR DRIVE PINION FRONT BEARING

    
    
    1. 

       Remove the rear drive pinion front bearing (inner race) from the rear differential carrier.

17. Click here

    REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

    Click here

18. Click here

    INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

    Click here

19. Click here

    INSTALL DIFFERENTIAL DRIVE PINION

    Click here

20. Click here

    INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

    Click here

21. Click here

    INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL

    
    
    1. 

       *1	Rear Differential Carrier Oil Seal
       *a	Oil Seal Installation Depth

       Using SST and a hammer, install a new rear differential carrier oil seal.

       09316-60012	09316-00011
       09710-30012	09710-04101

       Oil seal installation depth
       -0.5 to 0.5 mm (-0.0197 to 0.0196 in.)

       Note:
       

       • Make sure the difference between the maximum and minimum measured values is less than 0.65 mm (0.0256 in.), as a greater difference may lead to oil leaks.

       • Tap the oil seal uniformly so that the oil seal is straight.

       • Do not excessively tap the oil seal.

22. Click here

    INSTALL REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

    Click here

23. Click here

    INSTALL REAR DIFFERENTIAL CASE SUB-ASSEMBLY

    Click here

24. Click here

    INSTALL REAR DIFFERENTIAL CASE BEARING

    Click here

25. Click here

    INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING

    Click here

26. Click here

    ADJUST DIFFERENTIAL DRIVE PINION PRELOAD

    Click here

27. Click here

    INSPECT TOTAL PRELOAD

    Click here

28. Click here

    STAKE REAR DRIVE PINION NUT

    Click here

29. Click here

    INSTALL REAR DRIVE SHAFT OIL SEAL LH

    Click here

30. Click here

    INSTALL REAR DRIVE SHAFT OIL SEAL RH

    Tip:

    Perform the same procedure as for the LH side.

31. Click here

    REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY

    Click here

32. Click here

    INSTALL REAR DIFFERENTIAL CARRIER COVER

    Click here

33. Click here

    INSTALL DIFFERENTIAL CARRIER ASSEMBLY REAR

    Click here