FRONT DRIVE SHAFT ASSEMBLY DISASSEMBLY

CAUTION / NOTICE / HINT

PROCEDURE

1. *a Claw Engagement
   Click here

   DISCONNECT FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP LH

   
   

   1. Using needle-nose pliers, detach the claw engagement and disconnect the front No. 2 axle inboard joint boot clamp LH as shown in the illustration.

2. Click here

   DISCONNECT FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP RH

   Tip:

   Use the same procedure described for the LH side.

3. Click here

   DISCONNECT FRONT AXLE INBOARD JOINT BOOT CLAMP LH

   Tip:

   Use the same procedure described for the front No. 2 axle inboard joint boot clamp LH.

4. Click here

   DISCONNECT FRONT AXLE INBOARD JOINT BOOT CLAMP RH

   Tip:

   Use the same procedure described for the LH side.

5. Click here

   DISCONNECT DRIVE SHAFT INBOARD JOINT BOOT

   Tip:

   Use the same procedure for the RH and LH sides.

   
   

   1. Disconnect the drive shaft inboard joint boot from the front drive inboard joint assembly.

6. Click here

   REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY LH

   
   

   1. Remove any old grease from the front drive inboard joint assembly LH.

   2. 

      *a

      Matchmark

      Put matchmarks on the front drive inboard joint assembly LH and front drive outboard joint shaft assembly LH.

      Note:

      Do not use a punch to make the matchmarks.

   3. Remove the front drive inboard joint assembly LH from the front drive outboard joint shaft assembly LH.

   4. 

      Using a snap ring expander, remove the front drive inner shaft inner shaft snap ring LH.

   5. 

      *a

      Matchmark

      Put matchmarks on the front drive outboard joint shaft assembly LH and tripod joint.

      Note:
      

      • Do not use a punch to make the matchmarks.

      • Only put a matchmark on the front side of the tripod joint, so as not to confuse the installation direction.

   6. Using a brass bar and hammer, remove the tripod joint from the front drive outboard joint shaft assembly LH.

      Note:
      

      • Do not tap the rollers.

      • Do not drop the tripod joint

   7. Remove the front No. 2 axle inboard joint boot clamp LH, inboard joint boot and front axle inboard joint boot clamp LH.

7. Click here

   REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY RH

   Tip:

   Use the same procedure described for the LH side.

8. Click here

   DISCONNECT FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP LH

   
   
   1. 

      *a	Claw Engagement

      Using needle-nose pliers, detach the claw engagement and disconnect the front No. 2 axle inboard joint boot clamp LH as shown in the illustration.

9. Click here

   DISCONNECT FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP RH

   Tip:

   Use the same procedure described for the LH side.

10. Click here

    DISCONNECT FRONT AXLE OUTBOARD JOINT BOOT CLAMP LH

    
    
    1. 

       Using pliers, grasp the front axle outboard joint boot clamp LH and move the front axle outboard joint boot clamp LH as shown in the illustration to disconnect the front axle outboard joint boot clamp LH from the front axle outboard joint boot.

11. Click here

    DISCONNECT FRONT AXLE OUTBOARD JOINT BOOT CLAMP RH

    Tip:

    Use the same procedure described for the LH side.

12. Click here

    REMOVE DRIVE SHAFT OUTBOARD JOINT BOOT

    Tip:

    Use the same procedure for the RH and LH sides.

    
    

    1. Remove the front axle outboard joint boot clamp LH, outboard joint boot and front No. 2 axle outboard joint boot clamp LH from the front drive outboard joint shaft assembly.

    2. Remove any old grease from the front drive outboard joint shaft assembly.

13. Click here

    REMOVE FRONT DRIVE SHAFT DUST COVER LH

    
    
    1. 

       Using SST and a press, remove the front drive shaft dust cover LH from the front drive inboard joint assembly LH.

       09950-00020

       Note:

       Do not drop the front drive inboard joint assembly LH.

14. Click here

    REMOVE FRONT DRIVE SHAFT BEARING (for RH Side)

    
    
    1. 

       Using a snap ring expander, remove the front drive shaft hole snap ring RH.

    2. 

       Using SST and a press, remove the front drive shaft bearing from the front drive inboard joint assembly RH.

       09527-10011

       Note:

       Do not drop the front drive inboard joint assembly RH.