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TRANSMISSION WIRE REMOVAL

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PROCEDURE


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    AIR SUSPENSION CONTROL PROHIBITED (w/ Air Suspension)

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    REMOVE TRANSMISSION UNDER COVER

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    DRAIN TRANSMISSION FLUID


    1. B004XEC

      Remove the drain plug and gasket, and then drain the transmission fluid.

    2. B004V7HC01
      *1 Gasket

      Install a new gasket and drain plug.

      20 N*m 204 kgf*cm 15 ft.*lbf
      Note:

      Install the flat side of the gasket to the drain plug side.

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    REMOVE TRANSMISSION OIL PAN SUB-ASSEMBLY


    1. B004TPT

      Remove the 8 bolts, transmission oil pan sub-assembly and transmission oil pan gasket from the hybrid vehicle transmission assembly.

    2. Remove the 4 oil cleaner magnets from the transmission oil pan sub-assembly.


      1. Collect any steel chips with the removed magnets. Carefully look at the foreign objects and particles in the transmission oil pan sub-assembly and on the magnets to guess the type of wear which might be found in the hybrid vehicle transmission assembly.

        Result
        Steel (magnetic)
        Bearing, gear and plate wear
        Brass (non-magnetic)
        Bushing wear
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    REMOVE OIL STRAINER ASSEMBLY


    1. B004Y6S

      Remove the 3 bolts and oil strainer assembly from the transmission valve body assembly.

    2. B004VTCC02
      *1 O-ring

      Remove the O-ring from the oil strainer assembly.

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    REMOVE TRANSMISSION WIRE


    1. B004WEEC02
      *1 Temperature Sensor
      *2 Lock Plate

      Remove the bolt and lock plate, and disconnect the temperature sensor from the transmission valve body assembly.

    2. B004S6H

      Remove the O-ring from the temperature sensor.

    3. B004WTR

      Detach the wire harness clamp.

    4. Disconnect the 7 connectors from the transmission valve body assembly.

    5. B004VGEC01
      B004RMI Pull Down

      Disconnect the transmission wire connector.

      Tip:

      Disengage the claw, pull down the lever, and then disconnect the transmission wire connector.

    6. B004S5OC02
      *a 10 mm Union Nut Wrench
      B004RMI Turn

      Using a 10 mm union nut wrench, remove the bolt.

    7. Pull out the transmission wire.

    8. Remove the O-ring from the transmission wire.