HYBRID TRANSMISSION REAR OIL SEAL REPLACEMENT

PROCEDURE


  1. AIR SUSPENSION CONTROL PROHIBITED (w/ Air Suspension)

    Click here

  2. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

    Click here

  3. REMOVE FLANGE YOKE ASSEMBLY


    1. B004XXKC01

      Using SST and a hammer, loosen the staked part of the lock nut.

      SST
      09930-00010

      Note


      • Be sure to use SST with the tapered surface facing the shaft.

      • Do not grind the tip of SST with a grinder or other device.

      • Completely loosen the staked part of the lock nut when removing it.

      • Do not damage the threads of the output shaft.

    2. B004SJZC01

      Using SST, secure the flange yoke assembly.

      SST
      09330-00021
      09950-30012   ( 09955-03040 )

      Tech Tips

      Use a M8 x 1.25 bolt with an under head length of 45 mm (1.77 in.) to secure bolt.

    3. B004XJFC01
      *a Hold
      B004RMI Turn

      Using a 30 mm deep socket wrench, remove the lock nut from the flange yoke assembly.

    4. Remove the flange yoke assembly from the output shaft.

    5. B004TLRC02
      *1 Flange Yoke Type V Oil Seal
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the flange yoke type V oil seal from the flange yoke assembly.

      Note

      When removing the flange yoke type V oil seal, make sure not to damage the flange yoke assembly.

  4. REMOVE EXTENSION HOUSING TYPE T OIL SEAL


    1. B004VNIC01
      *1 Extension Housing Type T Oil Seal

      Using SST, remove the extension housing type T oil seal from the extension housing sub-assembly.

      SST
      09308-36010

      Note

      When removing the extension housing type T oil seal, make sure not to damage the output shaft or extension housing sub-assembly.

  5. INSTALL EXTENSION HOUSING TYPE T OIL SEAL


    1. Coat the lip of a new extension housing type T oil seal with a small amount of MP grease.

    2. B004U5EC01
      *a 3.3 to 3.7 mm (0.130 to 0.146 in.)

      Using SST and hammer, install the extension housing type T oil seal to the extension housing sub-assembly

      SST
      09316-60012   ( 09316-00011, 09316-00041 )
      09502-12010
      Extension Housing Type T Oil Seal Installation Depth
      3.3 to 3.7 mm (0.130 to 0.146 in.)

      Note


      • Keep the extension housing type T oil seal lip free of foreign matter.

      • Do not install the extension housing type T oil seal at an angle.

      • When installing the extension housing type T oil seal to the extension housing sub-assembly, do not damage the extension housing type T oil seal.

  6. INSTALL FLANGE YOKE ASSEMBLY


    1. B004W9XC01
      *1 Flange Yoke Type V Oil Seal
      *a 0 to 0.3 mm (0 to 0.0118 in.)

      Using SST and a hammer, install a new flange yoke type V oil seal to the flange yoke assembly.

      SST
      09950-60011   ( 09951-00410 )
      09950-70010   ( 09951-07100 )
      Flange Yoke Type V Oil Seal Installation Depth
      0 to 0.3 mm (0 to 0.0118 in.)

      Note


      • Keep the flange yoke type V oil seal lip free of foreign matter.

      • Do not install the flange yoke type V oil seal at an angle.

      • When installing the flange yoke type V oil seal to the flange yoke assembly, do not damage the flange yoke type V oil seal.

    2. Temporarily install the flange yoke assembly to the output shaft with a new lock nut.

    3. B004SEOC01
      *a Hold
      B004RMI Turn

      Using SST, secure the flange yoke assembly.

      SST
      09330-00021
      09950-30012   ( 09955-03040 )

      Tech Tips

      Use a M8 x 1.25 bolt with an under head length of 45 mm (1.77 in.) to secure SST.

    4. Using a 30 mm deep socket wrench, tighten the lock nut.

      Torque:
      135 N*m  { 1377 kgf*cm, 100 ft.*lbf }

    5. Using a chisel and hammer, stake the lock nut.

  7. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

    Click here

  8. ADJUST TRANSMISSION FLUID

    Click here