FRONT DISC BRAKE PAD(except 6-Pot Caliper) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides, except where indicated.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL FRONT DISC BRAKE ANTI-SQUEAL SHIM


    1. B004YTHC01
      *1 Front Disc Brake Pad
      *2 No. 1 Anti-Squeal Shim
      *3 No. 2 Anti-Squeal Shim
      *4 Inner Anti-Rattle Spring
      B004SZX Disc Brake Grease

      Apply disc brake grease to the front disc brake pads and No. 1 anti-squeal shims at the positions shown in the illustration.

      Note


      • Use the grease supplied with the anti-squeal shim kit or disc brake grease as the disc brake grease.

      • Keep the lining surface of the front disc brake pad free from grease.

      • Do not apply grease between the No. 1 and No. 2 anti-squeal shims.

    2. Install the inner anti-rattle springs to each of the front disc brake pads.

    3. Install the No. 1 and No. 2 anti-squeal shims to each of the front disc brake pads.

  2. INSTALL FRONT DISC BRAKE PAD

    CAUTION:

    Be careful not to get pinched by the disc brake cylinder assembly LH or other parts when installing the front disc brake pads.


    1. B004WJ6N01

      Using SST, push back the front disc brake pistons.

      SST
      09719-77020

      Note


      • Make sure the brake fluid does not overflow from the reservoir.

      • Do not forcibly push in the front disc brake pistons.

    2. B004RPA

      for RH side:


      1. Install the pad wear indicator wire assembly RH to the front disc brake pad (inner) with a new pad wear indicator clip.

        Note


        • The front disc brake pad with the pad wear indicator wire assembly RH must be installed to the inside position.

        • When replacing the front disc brake pads with new ones, make sure to replace the pad wear indicator wire assembly RH and pad wear indicator clip at the same time.

    3. B004WUQ

      Install the 2 front disc brake pads to the disc brake cylinder assembly LH.

    4. B004YAVN01

      Install the anti-squeal spring between the 2 front disc brake pads.

    5. Install the No. 1 anti-rattle spring to the disc brake cylinder LH.

    6. While pressing the area (A), install the 2 hole pins (B).

    7. B004RJCN01

      While pressing the area (A), slightly pull out the hole pin (B) from the disc brake cylinder assembly LH, and install the pin hold clip.

    8. B004TIBN02

      for RH side:


      1. Attach the pad wear indicator wire assembly RH to the front disk brake dust cover RH with the clamp (A).

      2. Connect the bleeder plug cap (B) to the disk brake cylinder RH.

      3. B004SQM

        Connect the pad wear indicator wire assembly RH connector to the front skid control sensor wire.

  3. CONNECT BRAKE BOOSTER PUMP CONNECTOR

    Click here

  4. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

    Click here

  5. INSTALL FRONT WHEEL

    Click here