GENERAL MAINTENANCE ENGINE

INSPECT DRIVE BELT

1. Inspect the drive belt.

   Click here

REPLACE ENGINE OIL AND OIL FILTER

1. Replace the engine oil and oil filter.

   Click here

INSPECT COOLING AND HEATER SYSTEM

1. Check that the radiator, condenser and/or intercooler is not blocked with leaves, dirt or insects, and clean them if necessary. Also check the hose connection for the installation condition, corrosion, etc.

INSPECT ENGINE COOLANT

1. Inspect the engine coolant.

   Click here

REPLACE ENGINE COOLANT

1. Replace the engine coolant.

   Click here

INSPECT INVERTER COOLANT

1. Inspect the inverter coolant.

   Click here

REPLACE INVERTER COOLANT

1. Replace the inverter coolant.

   Click here

INSPECT EXHAUST PIPES AND MOUNTINGS

1. Visually check the pipes, hangers and connections for severe corrosion, leaks or damage.

REPLACE SPARK PLUGS

1. Replace the spark plugs.

   Click here

INSPECT AUXILIARY BATTERY

1. Inspect the auxiliary battery.

   Click here

REPLACE FUEL FILTER

1. Replace the fuel filter.

   Click here

ADD VALVE MECHANISM

1. for China:

   Add fuel injector cleaner to the fuel tank.

ADD FUEL INJECTION SYSTEM

1. for Costa Rica, Dominican Republic, Guatemala, Honduras, Philippines, Armenia, Panama, Aruba, Curacao, Macao, Peru, Saudi Arabia, Sultanate of Oman, Iceland, Canary islands, Serbia, Malta, Reunion, Bahrain, United Arab Emirates, Qatar and Kuwait:

   Add fuel injector cleaner to the fuel tank.

INSPECT AIR CLEANER FILTER ELEMENT

1. Remove the air cleaner filter element.

2. 

   Check that the air cleaner filter element is not excessively dirty.

   If the air cleaner filter element is excessively dirty, replace the air cleaner filter element.

3. If cleaning the air cleaner filter element, blow compressed air as shown in the illustration to clean it.

4. Reinstall the air cleaner filter element.

INSPECT FUEL TANK CAP GASKET

1. Check the fuel tank cap gasket.

   Click here

INSPECT FUEL LINES, CONNECTIONS, FUEL TANK VAPOR VENT SYSTEM HOSES AND FUEL TANK BANDS

1. Visually check the fuel lines and hoses for cracks, leaks, loose connections, or deformation.

2. Check for tank band looseness or deformation.

INSPECT CHARCOAL CANISTER

1. Inspect the charcoal canister.

   
   

   • w/ Canister Pump Module:

     Click here

   • w/o Canister Pump Module:

     Click here

CLEAN BATTERY COOLING FILTER

1. Clean the battery cooling filter (No. 2 HV battery intake filter).

   Click here