HEADLIGHT ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

Note


  • Handle components indoors as much as possible to prevent foreign matter from entering and adhering to headlight assembly components.

  • Do not reuse parts which have reduced fastening ability due to thread damage.

  • When installing components, make sure that the wire harness is not pinched or pulled.

  • Do not use solvent to clean components. Only clean them with a dry cloth.

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL HEADLIGHT LEVELING MOTOR LH


    1. B0049SCC01
      *a Connect to Blue Tape Area

      Install the headlight leveling motor LH with the screw.

    2. Connect the connector and attach the wire harness clamp.

      Tech Tips

      Connect the wire harness to the area taped in blue.

  2. INSTALL HEADLIGHT LED UNIT ASSEMBLY LH

    Note


    • Prevention of static electricity is required during this procedure.

    • Use static electricity countermeasures SST (desktop anti-static mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).

    • Perform work using clean rubber gloves.

    • Do not touch the headlight LED unit assembly LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    SST
    09890-47010   ( 09891-04020, 09891-04010, 09891-04030, 09891-04040 )

    1. B0049U6C01
      B004B1M Install in this Direction

      Set the pivot collar to the headlight leveling motor LH.

      Tech Tips

      B0049UYC02
      *a Convex
      *b Concave

      Set the convex up and concave down.

    2. B004ARK

      Set the horizontal rail, beam axis horizontal and vertical and vertical adjustment aiming screws for the headlight LED unit assembly.

      Tech Tips

      Align and set them according to the white and black arrows shown in the illustration.

    3. B004BV5C01
      B004B1M Clockwise

      While holding the headlight LED unit assembly LH with one hand so that it does not fall over, tighten the vertical and horizontal aiming screw and vertical aiming screw 10 rotations.

    4. B004A66

      Hold the pivot collar.

    5. Attach the claw to connect the headlight LED unit assembly LH to the pivot collar.

    6. Connect the connector and attach the wire harness clamp.

    7. B004BV5C01
      B004B1M Clockwise

      Tighten the vertical and horizontal aiming screw and vertical aiming screw until the protrusion and retraction amount is the same as that recorded.

    8. Connect the aiming extension and install the 2 screws.

      B0049UJ

  3. INSTALL HEADLIGHT CORNERING LED UNIT LH

    Note


    • Prevention of static electricity is required during this procedure.

    • Use static electricity countermeasures SST (desktop anti-static mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).

    • Perform work using clean rubber gloves.

    • Do not touch the headlight cornering LED unit LH and headlight LED unit assembly LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    SST
    09890-47010   ( 09891-04020, 09891-04010, 09891-04030, 09891-04040 )

    1. Install the headlight cornering LED unit LH with the 3 screws.

    2. Connect the connector.

  4. INSTALL NO. 1 HEADLIGHT CLEARANCE LED UNIT LH

    Note


    • Prevention of static electricity is required during this procedure.

    • Use static electricity countermeasures SST (desktop anti-static mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).

    • Perform work using clean rubber gloves.

    • Do not touch the No. 1 headlight clearance LED unit LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    SST
    09890-47010   ( 09891-04020, 09891-04010, 09891-04030, 09891-04040 )

    1. Install the No. 1 headlight clearance LED unit LH with the 4 screws.

    2. Connect the connector.

  5. INSTALL HEADLIGHT LENS GASKET

    Note


    • The headlight lens gasket must not be reused.

    • Perform work using clean rubber gloves.

    • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.


    1. B004ANZC01
      B004CG0 Area to Clean

      Clean the headlight lens gasket installation groove.

    2. Prepare 2 screwdrivers, fold a piece of peeling paper over the tip of each screwdriver and fix the pieces of peeling paper in place with tape.

      Tech Tips

      Use the peeling paper that is supplied with the headlight lens gasket.

    3. B004BTM

      Using scissors, cut the headlight lens gasket at a 90°.

    4. B004C81C01
      B004A7W Starting Point
      B004B1M Clockwise

      Starting from the position shown in the illustration, set the headlight lens gasket into the straight groove clockwise until it meets the corner groove.

      Note

      Lightly set the gasket in place without pulling.

    5. Fold the peeling paper over the tip of a screwdriver and fix it in place with tape.

      Note

      Use the peeling paper that is supplied with the seal.

    6. B004BFNC01
      B004ANI Corner Groove
      B004B21 Headlight Lens Gasket
      B004CG0 Peeling Paper

      Set the headlight lens gasket into the corner groove and using 2 screwdrivers with their tips wrapped with peeling paper, push the gasket into the bottom of the groove.

      Note


      • Lightly set the gasket in place without pulling.

      • If the headlight lens gasket is set while pulled, the gasket will be pushed up at the corner groove.

    7. Repeat the following order while working in a circle back to the starting point.


      1. Set headlight lens gasket into straight groove.

      2. Push into bottom of groove.

      3. Set into corner groove.

      4. Push into bottom of groove.

    8. B004B3JC01
      *a 20 mm (0.7874 in.)
      B004ANI Corner Groove

      Using scissors, cut the headlight lens gasket at a 45°angle at the starting point so that the gasket overlaps itself 20 mm (0.7874 in.) and set the gasket in place.

    9. Check the installation condition of the headlight lens gasket.

      OK
      Gasket not pushed up or protruding.
      No gap where gasket overlaps.

      Note

      Check the corners carefully since the gasket can easily become pushed up in those areas.

  6. INSTALL HEADLIGHT LENS LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.


    1. B004C70C01
      B004CG0 Area to Clean

      Clean the headlight lens gasket contact surface.

    2. Set the headlight lens LH in place.

      Note

      B004BPJC01
      B004B21 Headlight Lens Gasket
      B004BG9 Head Light Housing
      B004CG0 Headlight Lens LH

      Set the headlight lens LH in the middle of the headlight lens gasket as shown in the illustration.

    3. Check that the entire circumference of the headlight lens LH is positioned above the middle of the headlight lens gasket.

    4. Attach the claw to install the headlight lens LH from the installation starting point.

      B004BR7C01
      *a Installation Starting Point - -
      B004B1M Install in this Direction - -

    5. Using a T20H "TORX" driver, install the 3 "TORX" screws.

    6. Install the 7 screws.

      B004CP5C01
      *A Headlight Assembly LH Backside *B Headlight Assembly LH Surface
      *a "TORX" Screw - -

    7. Check the condition of the headlight lens gasket.

      OK
      Gasket contacts headlight lens LH and does not protrude out.

  7. INSTALL FRONT BUMPER BRACKET LH


    1. B004C52

      Attach the guide to install the front bumper bracket LH.

  8. INSTALL HEADLIGHT RIM LH


    1. B004AIVC01
      B004CG0 Area to Clean

      Clean the application area of the headlight rim LH shown in the illustration.

      Note

      Remove any remaining double-sided tape, and then clean and degrease the area.

    2. Remove the peeling paper from a new headlight rim LH.

    3. Attach the claw.

    4. Apply pressure to the piece of double-sided tape.

      B004BSNC02
      B004B1M Install in this Direction B004CG0 Double-sided Tape Application Area

    5. Attach the claw to install the outside of the headlight bezel LH.

      B004CL1C01
      B004B1M Install in this Direction - -

    6. Install the 4 screws.

  9. INSTALL HEADLIGHT GASKET

    Click here

  10. INSTALL NO. 1 HEADLIGHT ECU SUB-ASSEMBLY LH

    Click here

  11. INSTALL DAYTIME RUNNING LIGHT COVER LH


    1. B004AIQC01
      B004CG0 Area to Clean

      Clean the application area of the daytime running light cover LH shown in the illustration.

      Note

      Remove any remaining double-sided tape, and then clean and degrease the area.

    2. Remove the 2 peeling papers from a new daytime running light cover LH.

    3. Attach the claw to install the daytime running light cover LH.

    4. Apply pressure to the 2 pieces of double-sided tape.

      B004A0GC02
      B004CG0 Double-sided Tape Application Area - -

    5. Install the clip.

  12. INSTALL RADIATOR GRILLE PROTECTOR LH


    1. B004CAYC01
      B004CG0 Area to Clean

      Clean the application area of the radiator grille protector LH shown in the illustration.

      Note

      Remove any remaining double-sided tape, and then clean and degrease the area.

    2. B004AHVC01
      B004CG0 Peeling Tape

      Attach a new radiator grille protector LH clip.

    3. Remove approximately 3 cm of the peeling tape.

    4. B004BURC01
      B004B1M Install in this Direction

      While peeling the peeling tape, align the radiator grille protector LH to the curve and set it.

    5. B004A2VC01
      B004B1M Press Here

      Press the set portion of the part with your finger to secure it.

      Note

      Do not slide your finger horizontally, as doing so may stretch the part unnecessarily.