HEADLIGHT ASSEMBLY DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are installed, removed or replaced during the headlight ECU removal/installation are shown below.

Necessary procedure after parts removed/installed/replaced
Replacement Part or Procedure Necessary Procedures Effects/Inoperative Functions when not Performed Link
No. 1 Headlight ECU Sub-Assembly LH Vehicle information registration for the No. 1 headlight ECU sub-assembly LH Automatic headlight beam level control system

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Note

Even if the headlight ECU (RH side) is replaced with a new one, vehicle information registration is not necessary.

PROCEDURE


  1. PRECAUTION

    Note


    • Be sure to read Precaution thoroughly before servicing.

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    • Handle components indoors as much as possible to prevent foreign matter from entering and adhering to headlight assembly components.

    • Do not reuse parts which have reduced fastening ability due to thread damage.

    • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • When installing components, make sure that the wire harness is not pinched or pulled.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    Tech Tips


    • Use the same procedure for the RH and LH sides.

    • The procedure listed below is for the LH side.

  2. REMOVE RADIATOR GRILLE PROTECTOR LH


    1. B004AYQ

      Detach the clip.

    2. Remove the radiator grille protector LH.

      Note

      The radiator grille protector LH must not be reused.

  3. REMOVE DAYTIME RUNNING LIGHT COVER LH

    Note

    The daytime running light cover LH must not be reused.


    1. B004A36

      Remove the clip.

    2. B004AW5C01
      B0049X5 Place Hands Here

      Place your hands at the location indicated shown in the illustration, detach the claw.

    3. Place your hand in the open gap, detach the remaining claw.

    4. Remove the 2 pieces of double-sided tape and the daytime running light cover LH.

      B004AM5C01
      B004B1M Remove in this Direction B004CG0 Double-sided Tape Application Area

  4. REMOVE NO. 1 HEADLIGHT ECU SUB-ASSEMBLY LH

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  5. REMOVE HEADLIGHT GASKET

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  6. REMOVE HEADLIGHT RIM LH

    Note

    The headlight rim LH must not be reused.


    1. B004C31

      Remove the 4 screws.

    2. Using a driver, detach the claw to remove the outside of the headlight bezel LH.

      Tech Tips

      Tape the screwdriver tip before use.

      B004CJSC01
      B004CG0 Protective Tape B004B1M Remove in this Direction

    3. Place your hands at the location indicated shown in the illustration, detach the claw.

    4. Remove the pieces of double-sided tape and the headlight rim LH.

      B004CDNC02
      B0049X5 Place Hands Here B004B1M Remove in this Direction
      B004CG0 Double-sided Tape Application Area - -

  7. REMOVE FRONT BUMPER BRACKET LH


    1. B004AEB

      Remove the front bumper bracket LH.

  8. REMOVE HEADLIGHT LENS LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.


    1. Remove the 7 screws.

    2. Using a T20H "TORX" driver, remove the 3 "TORX" screws.

      B004CP5C01
      *A Headlight Assembly LH Backside *B Headlight Assembly LH Surface
      *a "TORX" Screw - -

    3. Remove the headlight lens LH:

      Tech Tips

      Remove the headlight lens LH from the headlight housing from the separation starting point toward the outside of the vehicle as shown in the illustration.

      B004CMPC01
      *a Separation Starting Point - -
      B004B1M Remove in this Direction - -

      1. Detach the claw.

        B004BKY
      2. B004CHL

        Using a dryer, warm the headlight lens gasket from the backside of the headlight assembly LH at the separation starting point of the headlight lens LH and headlight housing.

        Note

        If the headlight is heated unevenly, it will deform or melt.

      3. Insert a finger between the headlight lens LH and headlight housing and lift up the headlight lens LH.

        Tech Tips


        • With all of the claws detached, lift up the headlight lens LH.

        • When the headlight lens LH is lifted up, the claws may re-attach.

      4. Using a screwdriver, pull out the headlight lens gasket through the opening.

        Note

        Do not damage the groove in the headlight housing or the surface of the headlight lens LH gasket.

        Tech Tips

        Tape the screwdriver tip before use.

        B004CUFC01
        B004B21 Headlight Lens Gasket B0049S8 Headlight Lens LH
        B004BG9 Headlight Housing B004CG0 Protective Tape
      5. B004B7KC01
        B004B21 Headlight Lens Gasket
        B004B1M Pull Out

        Pull out the headlight lens LH until it detaches from the headlight lens gasket.

        Tech Tips


        • With all of the claws detached, lift up the headlight lens LH.

        • When the headlight lens LH is lifted up, the claws may re-attach.

        • Before lifting up the headlight lens LH, check that the surrounding claws have not re-attached.

        • If the headlight lens gasket is disconnected while being pulled out, lift up the headlight lens and pull the headlight lens gasket again.

  9. REMOVE HEADLIGHT LENS GASKET

    Note


    • The headlight lens gasket must not be reused.

    • Perform work using clean rubber gloves.

    • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.


    1. Remove the remaining headlight lens gasket from the headlight lens and headlight housing.

      B004ABXC01
      *A Headlight Housing Side *B Headlight Lens LH Side
      B004CG0 Headlight Lens Gasket - -

  10. REMOVE NO. 1 HEADLIGHT CLEARANCE LED UNIT LH

    Note


    • Prevention of static electricity is required during this procedure.

    • Use static electricity countermeasures SST (desktop anti-static mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).

    • Perform work using clean rubber gloves.

    • Do not touch the No. 1 headlight clearance LED unit LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    SST
    09890-47010   ( 09891-04020, 09891-04010, 09891-04030, 09891-04040 )

    1. B004CQO

      Disconnect the connector.

    2. Remove the 4 screws and No. 1 headlight clearance LED unit LH.

  11. REMOVE HEADLIGHT CORNERING LED UNIT LH

    Note


    • Prevention of static electricity is required during this procedure.

    • Use static electricity countermeasures SST (desktop anti-static mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).

    • Perform work using clean rubber gloves.

    • Do not touch the headlight cornering LED unit LH and headlight LED unit assembly LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    SST
    09890-47010   ( 09891-04020, 09891-04010, 09891-04030, 09891-04040 )

    1. B004ASD

      Disconnect the connector.

    2. Remove the 3 screws and headlight cornering LED unit LH.

  12. REMOVE HEADLIGHT LED UNIT ASSEMBLY LH

    Note


    • Prevention of static electricity is required during this procedure.

    • Use static electricity countermeasures SST (desktop anti-static mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).

    • Perform work using clean rubber gloves.

    • Do not touch the headlight LED unit assembly LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    SST
    09890-47010   ( 09891-04020, 09891-04010, 09891-04030, 09891-04040 )

    1. Remove the 2 screws and disconnect the aiming extension.

      B004C5M

    2. Using a vernier caliper, measure and record the dimensions of the protrusion and retraction of the aiming screw.

      B004CRRC01
      *a Protrusion and Retraction Amount Measurement Area - -
    3. B004AO4C01
      B004B1M Counterclockwise

      Loosen the vertical and horizontal aiming screw and vertical aiming screw 10 rotations.

    4. B004BWFC01
      B004CG0 Protective Tape

      Disconnect the connector and detach the wire harness clamp.

    5. Using a screwdriver, detach the claw and disconnect the headlight LED unit assembly LH from the pivot collar.

      Tech Tips

      Tape the screwdriver tip before use.

    6. B004AO4C01
      B004B1M Counterclockwise

      While holding the headlight LED unit assembly LH with one hand so that it does not fall over, loosen the vertical and horizontal aiming screw and vertical aiming screw until the headlight LED unit assembly LH is removed.

    7. B004AUSC01
      B004B1M Remove in this Direction

      Remove the pivot collar from the headlight leveling motor LH.

  13. REMOVE HEADLIGHT LEVELING MOTOR LH


    1. B004ADD

      Disconnect the connector and detach the wire harness clamp.

    2. Remove the screw and headlight leveling motor LH.