FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front door disassembly/reassembly are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Disconnect cable from negative auxiliary battery terminal Memorize steering angle neutral point LKA/LDA system

Click here

Pre-collision system
Parking assist monitor system

Click here

Steering sensor zero point calibration Variable gear ratio steering system

Click here


  • Power window regulator motor assembly

  • Front door window regulator sub-assembly

  • Door glass

  • Door glass run

 Initialize power window control system

  • Auto up and down function

  • Jam protection function

  • Catch protection function

  • Remote control function

  • Key-linked function

  • Key-off operation function

  • Window open warning function

Click here

Tech Tips


  • Use the same procedure as for the LHD and RHD vehicles.

  • The procedure listed below is for the LHD vehicles.

  • Use the same procedure for the RH side and LH side.

  • The procedure described below is for the LH side.

PROCEDURE


  1. PRECAUTION

    CAUTION:

    Be sure to read Precaution thoroughly before servicing.

    Click here

    B004CGW

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here

  2. REMOVE NO. 2 DECK BOARD

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

    CAUTION:

    B004A52

    • Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

    • If the airbag deploys for any reason, it may cause a serious accident.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  4. REMOVE FRONT DOOR TRIM COVER SUB-ASSEMBLY LH (for Driver Side)


    1. B004APQC01
      B0049X5 Place Hand Here
      B004B1M Remove in this Direction

      Grasp the end of the front door trim cover sub-assembly LH and front door trim board sub-assembly LH and while pulling back, detach the clip.

    2. B004A0E

      Detach the remaining clips and remove the front door trim cover sub-assembly LH.

  5. REMOVE COURTESY LIGHT ASSEMBLY LH (for Driver Side)

    Click here

  6. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH (for Driver Side)


    1. B004BMQ

      Remove the 2 screws.

    2. B004B8OC01
      B0049X5 Place Hand Here
      B004B1M Remove in this Direction

      Grasp the end of the front door trim board sub-assembly LH and front door inside panel sub-assembly LH and while pulling back, detach the clips.

    3. B004BBTC01
      B0049X5 Place Hand Here
      B004B1M Remove in this Direction

      Place your hands at the position shown in the illustration and pull to detach the clips.

    4. B004AK9C01
      B0049X5 Place Hand Here
      B004B1M Remove in this Direction
      B004CNL Lift Up in this Direction

      Place your hands at the position shown in the illustration and pull to detach the remaining clips, then lift up the front door trim board sub-assembly LH in the direction of the arrow and detach the guide.

    5. B004AG4

      Disconnect the connector.

    6. B004CO3

      Disconnect the front door lock remote control cable assembly LH from the front door inside handle sub-assembly LH and remove the front door trim board sub-assembly LH.

  7. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY (for Driver Side)

    Click here

  8. REMOVE FRONT DOOR ASSIST GRIP ASSEMBLY RH (for Front Passenger Side)


    1. B004C26C01
      B0049X5 Place Hand Here
      B004B1M Remove in this Direction

      Grasp the end of the front door assist grip assembly RH and front door trim board sub-assembly RH and while pulling back, detach the clip.

    2. B004AVMC01
      B0049X5 Place Hand Here

      Place your hands at the position shown in the illustration, detach the clips.

    3. B004BENC01
      B0049X5 Place Hand Here

      Place your hands at the position shown in the illustration, detach the remaining clips and remove the front door assist grip assembly RH.

  9. REMOVE COURTESY LIGHT ASSEMBLY RH (for Front Passenger Side)

    Click here

  10. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY RH (for Front Passenger Side)


    1. B004C1M

      Remove the 3 screws.

    2. B004C94C01
      B0049X5 Place Hand Here
      B004B1M Remove in this Direction

      Grasp the end of the front door trim board sub-assembly RH and front door inside panel sub-assembly RH and while pulling back, detach the clips.

    3. B004CTKC01
      B004B1M Remove in this Direction

      Place your hands at the position shown in the illustration and lift up the front door trim board sub-assembly RH in the direction of the arrow and detach the guide.

    4. B004AAT

      Disconnect the connector.

    5. B004AOD

      Disconnect the front door lock remote control cable assembly RH from the front door inside handle sub-assembly RH and remove the front door trim board sub-assembly RH.

  11. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)

    Click here

  12. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. B004BVG

      Remove the 4 screws and front door inside handle sub-assembly LH.

  13. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH

    B004BOE

    1. Pull up the claws as shown in the illustration and remove the front door inner glass weatherstrip LH from the front door trim board sub-assembly LH.

  14. REMOVE INDICATOR LIGHT ASSEMBLY

    Click here

  15. REMOVE INDICATOR LIGHT BRACKET

    Click here

  16. REMOVE INDICATOR LIGHT COVER

    Click here

  17. REMOVE SEAT MEMORY SWITCH (for Driver Side)

    Click here

  18. REMOVE NO. 2 FRONT DOOR WIRE LH

    B004CT7

    1. Detach the clamps.

    2. Disconnect the connector and remove the No. 2 front door wire LH.

  19. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH

    Click here

  20. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH


    1. B0049V2C01
      B0049X5 Place Hand Here
      B004B1M Remove in this Direction

      Place your hands on the front door lower frame bracket garnish LH and pull to detach the clips and remove the front door lower frame bracket garnish LH.

  21. REMOVE NO. 1 SPEAKER ASSEMBLY WITH BOX

    Click here

  22. REMOVE FRONT DOOR MULTIPLEX NETWORK ECU LH

    B004C39C01
    B004C4F Screw
    B004ANI Connector

    1. Disconnect the 3 connectors.

    2. Remove the 2 screws and front door multiplex network ECU LH.

  23. REMOVE NO. 1 FRONT DOOR HOLE COVER SUB-ASSEMBLY LH

    Click here

  24. REMOVE DOOR SIDE AIRBAG SENSOR LH

    Click here

  25. REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER LH

    Click here

  26. REMOVE FRONT DOOR DIVISION BAR SEAL LH

    B004BPI

    1. Using a clip remover, remove the 2 clips and front door division bar seal LH.

  27. REMOVE FRONT DOOR NO. 3 WEATHERSTRIP LH

    B004A6Q

    1. Using a clip remover, remove the 3 clips and front door No. 3 weatherstrip LH.

  28. REMOVE FRONT DOOR WEATHERSTRIP LH

    B004C6KC01
    *a Clip <A>
    B004CG0 Double-sided Tape

    1. Using a clip remover, detach the 3 clips <A>.

    2. Remove the double-sided tape.

    3. Detach the clips and remove the front door weatherstrip LH.

    4. Clean the door panel.

  29. REMOVE FRONT DOOR TRIM SEAL LH

    B004ANO

    1. Detach the clips and remove the front door trim seal LH.

  30. REMOVE REAR ACCESS PANEL WEATHERSTRIP LH

    B004B2HC01
    *a Clip <A>
    B004CG0 Double-sided Tape

    1. Using a clip remover, remove the clip <A>.

    2. Detach the clips.

    3. Remove the adhesional surface of the double-sided tape and rear access panel weatherstrip LH.

    4. Clean the door panel.

  31. REMOVE FRONT DOOR INSIDE PANEL SUB-ASSEMBLY LH


    1. B004BZ5C01
      B004B1M Remove in this Direction

      Insert a hand into the service hole and detach the snap lock and remove the door lock side rod as shown in the illustration.

    2. B004CS2

      Remove the bolt from the vehicle body.

    3. B004CG4

      Detach the claws and disconnect the front door wire LH.

    4. B004BO4C01
      B004C4F Grommet
      B004ANI Connector

      Remove the grommet and disconnect the 2 connectors.

    5. B004CL0C01
      B004B1M Open in this Direction

      Detach the claw and open the wire harness protector.

    6. Disconnect the connector.

    7. B004BEO

      Detach the clamps.

    8. B004CKLC01
      B004C4F "TORX" screw
      B004ANI Bolt
      B004BQJ

      "TORX" bolt

      (w/ Rubber Cushion)
      B004C8Q

      Front Door Inside Panel Plate

      ("TORX" screw)

      Remove the 4 bolts.

    9. Using a T30 "TORX" socket wrench, remove the 4 "TORX" bolts, 7 "TORX" screws and 3 front door inside panel plates.

    10. B0049Z0C01
      B004B1M Remove in this Direction

      Detach the center door guide piece of the arrow shown in the illustration and remove the front door inside panel sub-assembly LH together with the front door glass sub-assembly LH.

      Note


      • Although CFRP material has high strength, there is a possibility of cracking if an excessive load is applied. As a result, pay attention to how it is handled.

      • Perform this operation with 2 or more people because of the risk of deformation or damage.

      • Be careful not to damage the front door glass sub-assembly LH.

  32. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH

    Click here

  33. REMOVE FRONT DOOR CHECK ASSEMBLY LH

    B004BB9

    1. Remove the 2 nuts and front door check assembly LH.

  34. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH


    1. B004APO

      Remove the 5 hole plugs.

    2. B004CH2

      Remove the 3 nuts.

    3. B004A9O

      Loosen the 2 nuts and remove the window regulator shims.

    4. B004B95C01
      B004B1M Remove in this Direction

      Lift up the glass in the direction shown in the illustration, loosen the bolt and remove the door window female stabilizer LH with the bolt.

    5. B004C98

      Remove the 2 bolts.

    6. B004BTXC01
      B004B1M Remove in this Direction (1)
      B004CNL Remove in this Direction (2)

      Pull out the front door upper glass stop of the front door glass sub-assembly LH from the front door upper window stop, slide the front and rear of the front door glass sub-assembly LH in the direction indicated by the arrows shown in the illustration to remove the front door glass sub-assembly LH.

      Note

      Do not damage the front door glass sub-assembly LH.

  35. REMOVE FRONT DOOR UPPER WINDOW STOP


    1. Remove the 2 front door upper window stops.

  36. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH


    1. B004A3X

      Remove the 2 nuts and front door front lower frame sub-assembly LH.

  37. REMOVE FRONT DOOR GLASS RUN LH


    1. Remove the front door glass run LH from the front door front lower frame sub-assembly LH.

  38. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    1. B004CQ3C01
      B004C4F Nut
      B004ANI Connector

      Disconnect the connector and remove the 3 nuts.

    2. B004A38

      Remove the 4 nuts and front door window regulator sub-assembly LH.

  39. REMOVE FRONT DOOR WIRE LH


    1. B004BK3

      Detach the clamps and remove the front door wire LH.

  40. REMOVE HOLE PLUG


    1. B004BB5

      for Front Door Inside Panel Side:

      Remove the 2 hole plugs.

    2. B004AC2

      for Front Door Outer Panel Side:

      Remove the hole plug.

  41. REMOVE FRONT DOOR PANEL CUSHION


    1. B004ABR

      Detach the claws and remove the front door panel cushion.

  42. REMOVE OUTSIDE DOOR HANDLE SUB-ASSEMBLY LH


    1. B004A62C01
      B004CG0 Protective Tape

      Apply protective tape to the handle and door outer panel of the door outside handle sub-assembly LH to prevent damage.

    2. B0049ZHC01
      B004C4F Bolt
      B004ANI Connector

      Detach the clamp and disconnect the 4 connectors.

    3. Remove the 4 bolts and outside door handle sub-assembly LH.

  43. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY LH


    1. B004BOO

      Using a T30 "TORX" socket wrench, remove the "TORX" screw.

    2. B004CS3C01
      B004B1M Remove in this Direction

      Put the outside door handle in the full stroke position and remove the front door lock cylinder assembly LH.

  44. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY LH

    Click here

  45. REMOVE FRONT DOOR NO. 2 WEATHERSTRIP LH


    1. B0049THC01
      *1 Grommet
      B004CG0 Double-sided Tape

      Detach the grommet and adhesional surface of the double-sided tape.

    2. Using a clip remover, detach the clips and remove the front door No. 2 weatherstrip LH.

    3. Clean the door panel.

  46. REMOVE STEP PANEL WIRE LH


    1. B004B12

      Detach the clamps and remove the step panel wire LH.