HEATER WATER PUMP INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. INSTALL HEATER ACCESSORY ASSEMBLY


    1. B000SQ3

      Attach the 4 hose clips to the water pipe sub-assembly.

    2. Connect water pipe sub-assembly with its marking aligned as shown in the illustration and install the 2 hose clips within the range shown in the illustration.

      Note


      • Do not apply excessive force to the water pipe sub-assembly.

      • Install the clips 2 to 5 mm (0.0787 to 0.1969 in.) away from the end of the hose.

      B000SQXC01
      *a View A *b Marking (Green)
      *c Hose Clip Installation Angle (165 to 195°) *d View B
      *e Marking (White) *f Hose Clip Installation Angle (165 to 195°)
    3. B000P5VC01
      B004B1M Insert in this Direction

      Insert the heater accessory assembly (with water pipe sub-assembly) into the vehicle from engine room as shown in the illustration.

    4. B000RMFC01
      B004C4F Nut
      B004ANI Connector

      Install the heater accessory assembly (with water pipe sub-assembly) with the 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    5. Connect the connector.

    6. B000TGRC01
      *a Stopper

      Install the nut.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note

      Install with a stopper on the seating surface of the transmission oil cooler bracket.

    7. Connect water pipe sub-assembly with its marking aligned as shown in the illustration and install the 2 hose clips within the range shown in the illustration.

      Note


      • Do not apply excessive force to the water pipe sub-assembly.

      • Insert the hose until it bulges but without it sticking out.

      B000RELC01
      *1 Hose Clip - -
      *a View A *b Marking (Blue)
      *c Hose Clip Installation Angle (-15 to 15°) *d View B
      *e Marking (Yellow) *f Hose Clip Installation Angle (-15 to 15°)
      *g Hose Connector Detail *h Bulge
      *i Marking *j Hose Clip Installation Range (3 to 7 mm (0.1181 to 0.2756 in.))
    8. B000R8IC01
      *1 Clamp
      *a Marking

      Attach the clamp as shown in the illustration.

      Note

      Make sure the marking is hidden in the clamp.

  2. INSTALL OIL PUMP MOTOR CONTROLLER ASSEMBLY


    1. B000PBYC01
      *a Clamp (A)
      *b Clamp (B)

      Install the oil pump motor controller assembly with the 2 nuts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    2. for LHD:


      1. Attach the clamp (A) and (B).

    3. for RHD:


      1. Attach the clamp (B).

    4. B000O13

      Attach the clamp.

    5. Connect the ground wire with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  3. INSTALL AIR CLEANER ASSEMBLY

    Click here

  4. INSTALL NO. 1 AIR CLEANER INLET

    Click here

  5. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH


    1. B000T5M

      Install the radiator support to crossmember brace sub-assembly RH with the 2 bolts.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  6. ADD ENGINE COOLANT

    Click here

  7. INSPECT FOR COOLANT LEAK

    Click here

  8. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

    Click here

  9. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  10. INSTALL LOWER RADIATOR AIR DEFLECTOR


    1. B004AYJ

      Attach the claw and guide to install the lower radiator air deflector.

    2. Install the 9 clips.

  11. INSTALL ENGINE ROOM SIDE COVER LH


    1. B004B6E

      Attach the claw and guide to install the engine room side cover LH.

    2. Install the 3 clips.

  12. INSTALL RADIATOR SUPPORT TO FRAME SEAL RH


    1. B0049U1

      Attach the claw and guide to install the radiator support to frame seal RH.

    2. Install the 6 clips.

  13. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here