FRONT AIR CONDITIONING UNIT INSTALLATION

CAUTION / NOTICE / HINT

CAUTION:

Do not turn the power switch on (READY) until the negative (-) auxiliary battery terminal connection is completed.

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • A bolt without a torque specification is shown in the standard bolt chart.

    Click here

PROCEDURE


  1. INSTALL AIR CONDITIONER UNIT ASSEMBLY

  2. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY


    1. for LHD:


      1. Insert the instrument panel reinforcement assembly and instrument panel wire into the application area of the air conditioner assembly as shown in the illustration.

        B004BWTC01
        B004C4F Bolt B004ANI White Connector
        B004BQJ Blue Connector B004B1M Insert Straight From Top

    2. for RHD:


      1. Insert the instrument panel reinforcement assembly and instrument panel wire into the application area of the air conditioner assembly as shown in the illustration.

        B004AGTC01
        B004C4F Bolt B004ANI White Connector
        B004BQJ Blue Connector B004B1M Insert Straight From Top

    3. Install the 3 bolts in the order shown in the illustration.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    4. Connect the 2 connectors and attach the clamp.

      Note

      Connect the connectors so that the white connector is on the top side.

  3. INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY


    1. B004CNA

      Attach the claw to install the lower defroster nozzle assembly.

  4. INSTALL NO. 2 SIDE DEFROSTER NOZZLE DUCT


    1. B004BRT

      Attach the claw.

    2. Install the No. 2 side defroster nozzle duct with the 2 clips.

  5. INSTALL NO. 1 SIDE DEFROSTER NOZZLE DUCT


    1. B004AJG

      Attach the claw.

    2. Install the No. 1 side defroster nozzle duct with the 2 clips.

  6. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY


    1. B004AWOC01
      *a Guide A
      *b Guide B
      B004C4F Screw
      B004ANI Connector

      Insert guide A.

    2. Attach guide B.

    3. Install the air conditioning amplifier assembly with the screw.

    4. Connect 4 connectors.

  7. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY

    Note


    • Be sure to support the air conditioning unit assembly when installing it because failure to do so may cause the bracket of the air conditioning unit assembly to break.

    • When installing the air conditioning unit assembly, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.


    1. Insert the instrument panel reinforcement assembly with air conditioning unit assembly into the vehicle together with the instrument panel wire and install it to the guide as shown in the illustration.

      Note


      • Be careful not to damage the internal components of the instrument panel reinforcement assembly and air conditioning unit assembly and instrument panel wire on the glass etc. Only perform installation after first taking the appropriate actions.

      • Make sure that both parts are securely installed to the guide.

      B004AOBC01
      B004B1M After inserting it to the end, install the guide - -
    2. B004A7M

      Install the cooler pipe grommet.

      Note

      Make sure that the dash panel is securely inserted into the groove of the cooler pipe grommet without any gaps.

    3. B004CA6

      Install the heater pipe grommet.

      Note

      Make sure that the dash panel is securely inserted into the groove of the heater pipe grommet without any gaps.

    4. Temporarily install the 4 bolts (B) and bolt (D).

      B004CPEC01
      B004C4F Bolt (B) B004ANI Bolt (C)
      B004BQJ Bolt (D) - -

    5. Using a universal socket wrench 12 mm, temporarily install the bolt (C).

    6. B004BY7C01
      B004C4F Bolt (A)

      Using a universal socket wrench 12 mm, temporarily install the 2 bolts (A).

    7. Tighten the 4 bolts (B).

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    8. Using a universal socket wrench 12 mm, tighten the bolt (C) and 2 bolts (A).

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    9. Tighten the bolt (D).

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }
    10. B0049X4

      Install the 3 hole plugs.

  8. CONNECT DRAIN COOLER HOSE (for Front Passenger Side) (for LHD)


    1. B004ATXC01
      *a Start of R
      B004B1M Turn up in this Direction

      Fold back part of the No. 1 floor mat and insert the drain cooler hose (for front passenger side) as shown in the illustration then and close the part of the No. 1 floor mat that was folded back.

      Note

      Insert the end into the grommet until the start of the R.

    2. Attach the guide to the drain cooler hose (for front passenger side).

  9. CONNECT DRAIN COOLER HOSE (for Front Passenger Side) (for RHD)


    1. B004A1ZC01
      *a Start of R
      B004B1M Turn up in this Direction

      Fold back part of the No. 2 floor mat and insert the drain cooler hose (for front passenger side) as shown in the illustration then and close the part of the No. 2 floor mat that was folded back.

      Note

      Insert the end into the grommet until the start of the R.

    2. Attach the guide to the drain cooler hose (for front passenger side).

  10. CONNECT DRAIN COOLER HOSE (for Driver's Side) (for LHD)


    1. B004CU5C01
      *a Start of R
      B004B1M Turn up in this Direction

      Fold back part of the No. 2 floor mat and insert the drain cooler hose (for driver's side) as shown in the illustration then and close the part of the No. 2 floor mat that was folded back.

      Note

      Insert the end into the grommet until the start of the R.

  11. CONNECT DRAIN COOLER HOSE (for Driver's Side) (for RHD)


    1. B004BOFC01
      *a Start of R
      B004B1M Turn up in this Direction

      Fold back part of the No. 1 floor mat and insert the drain cooler hose (for driver's side) as shown in the illustration then and close the part of the No. 1 floor mat that was folded back.

      Note

      Insert the end into the grommet until the start of the R.

  12. INSTALL NO. 5 HEATER TO REGISTER DUCT


    1. B004C8BC01
      B004C4F Clip
      B004ANI Screw

      Install the No. 5 heater to register duct with the 2 clips and screw.

  13. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY (for LHD)


    1. B004B66C01
      B004C4F Bolt
      B004ANI Nut
      B004BQJ Screw

      Temporarily install the No. 1 instrument panel brace sub-assembly with the 2 nuts, bolt and screw.

    2. Tighten the 2 nuts and bolt.

      Torque:
      Nut
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
      Bolt
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }

    3. Tighten the screw.

  14. INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY (for RHD)


    1. B004A3VC01
      B004C4F Bolt
      B004ANI Nut
      B004BQJ Screw

      Temporarily install the No. 2 instrument panel brace sub-assembly with the 2 nuts, bolt and screw.

    2. Tighten the 2 nuts and bolt.

      Torque:
      Nut
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
      Bolt
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }

    3. Tighten the screw.

  15. INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY (for LHD)


    1. B004AH9C01
      B004C4F Bolt
      B004ANI Nut
      B004BQJ Screw

      Temporarily install the No. 2 instrument panel brace sub-assembly with the 2 nuts, bolt and screw.

    2. Tighten the 2 nuts and bolt.

      Torque:
      Nut
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
      Bolt
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }

    3. Tighten the screw.

  16. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY (for RHD)


    1. B004AKLC01
      B004C4F Bolt
      B004ANI Nut
      B004BQJ Screw

      Temporarily install the No. 1 instrument panel brace sub-assembly with the 2 nuts, bolt and screw.

    2. Tighten the 2 nuts and bolt.

      Torque:
      Nut
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
      Bolt
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }

    3. Tighten the screw.

  17. INSTALL NO. 3 HEATER TO REGISTER DUCT SUB-ASSEMBLY


    1. B004C3JC01
      B004C4F Clip
      B004ANI Screw

      Install the No. 3 heater to register duct sub-assembly with the 4 clips and screw.

  18. INSTALL DRIVING SUPPORT ECU ASSEMBLY

    Click here

  19. INSTALL DRIVER SIDE JUNCTION BLOCK ASSEMBLY WITH MAIN BODY ECU

    Click here

  20. INSTALL WIRING HARNESS CLAMP BRACKET


    1. B004BJZ

      Install the wiring harness clamp bracket with the screw.

  21. INSTALL PASSENGER SIDE JUNCTION BLOCK ASSEMBLY WITH NETWORK GATEWAY ECU

    Click here

  22. INSTALL FRONT STEERING CONTROL ECU (w/ VGRS)

    Click here

  23. INSTALL HYBRID VEHICLE CONTROL ECU ASSEMBLY

    Click here

  24. INSTALL SHIFT CONTROL ECU

    Click here

  25. INSTALL NO. 2 SEMICONDUCTOR POWER INTEGRATION ECU (w/ PTC Heater)

    Click here

  26. INSTALL SEMICONDUCTOR POWER INTEGRATION ECU (w/o PTC Heater)

    Tech Tips

    Use the same procedure as for the No. 2 semiconductor power integration ECU.

  27. INSTALL INSTRUMENT PANEL WIRE (for LHD)


    1. B004ATEC01
      B004C4F Nut
      B004ANI Connector

      Install the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    2. Connect the connector and attach the clamp.

    3. Connect the 2 ground wires with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      B004AJBC01
      *1 Ground Wire - -
      *a Lever Connector - -
      B004C4F Bolt B004ANI Connector
      B004BQJ Yellow Connector B004B1M Lock in this Direction

    4. Before connecting the yellow connector, check that the CPA is positioned further back than the housing.

      B004AN3C02
      *a CPA *b Housing
      *c Correct *d Incorrect

    5. Connect the yellow connector.


      1. Holding the sides of the CPA, connect it by engaging until a locking sound is heard.

        Note


        • When connecting the yellow connector, press and connect it straight so as not to twist it.

        • When connecting the yellow connector, do not hold components other than the CPA.

        • Connect the connector by holding the sides of the CPA. If the upper portion of the CPA is pressed when connecting the connector, the CPA will deform and the function that prevents an incomplete connection will not operate.

        B004C61C03
        *a CPA *b Connection Complete
        B004B1M Install in this Direction - -

    6. Connect the 2 lever connectors.

      Note

      Be sure to connect the connector securely.

    7. Connect the connector and attach the clamp.

    8. B004CDA

      Connect the 2 connectors.

    9. B004BX3C01
      B004B1M Lock in this Direction

      w/ VGRS:


      1. Connect the connector and lock it as shown in the illustration.

        Note

        Be sure to connect the connector securely.

      2. Attach the clamp.

    10. Connect the 2 ground wires with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      B0049UEC01
      *1 Ground Wire - -
      *a Lever Connector - -
      B004C4F Bolt B004ANI Connector
      B004BQJ Yellow Connector (A) B004C8Q Yellow Connector (B)
      B004B1M Lock in this direction - -

    11. Before connecting the yellow connector (A), check that the CPA is positioned further back than the housing.

      B004AN3C02
      *a CPA *b Housing
      *c Correct *d Incorrect

    12. Connect the yellow connector (A).


      1. Holding the sides of the CPA, connect it by engaging until a locking sound is heard.

        Note


        • When connecting the yellow connector (A), press and connect it straight so as not to twist it.

        • When connecting the yellow connector (A), do not hold components other than the CPA.

        • Connect the connector by holding the sides of the CPA. If the upper portion of the CPA is pressed when connecting the connector, the CPA will deform and the function that prevents an incomplete connection will not operate.

        B004C61C03
        *a CPA *b Connection Complete
        B004B1M Install in this Direction - -

    13. Before connecting the yellow connector (B), check that the CPA is positioned further back than the housing.

      B0049Y9C01
      *a CPA *b Housing
      *c Correct *d Incorrect

    14. Connect the yellow connector (B).


      1. Push while holding the sides of the CPA to connect the yellow connector.

        Note


        • When connecting the yellow connector (B), press and connect it straight so as not to twist it.

        • When connecting the yellow connector (B), do not hold components other than the CPA.

        • Connect the connector by holding the sides of the CPA. If the upper portion of the CPA is pressed when connecting the connector, the CPA will deform and the function that prevents an incomplete connection will not operate.

    15. Connect the 2 lever connectors.

      Note

      Be sure to connect the connector securely.

    16. Connect the 2 connectors and attach the clamp.

    17. B004CNSC01
      B004C4F Bolt
      B004ANI Connector

      Install the ion generator with bracket with the 2 bolts.

    18. Connect the connector to ion generator with bracket.

    19. Connect the connector and attach the clamp.

    20. Connect the 3 lever connectors.

      Note

      Be sure to connect the connector securely.

      B004A56C01
      *1 Ground Wire - -
      *a Lever Connector - -
      B004C4F Bolt B004ANI Connector
      B004B1M Lock in this Direction - -

    21. Connect the 3 connectors.

    22. Attach the clamp.

    23. Connect the 3 ground wires with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  28. INSTALL INSTRUMENT PANEL WIRE (for RHD)


    1. B004BN1C01
      B004B1M Lock in this Direction

      w/ VGRS:


      1. Connect the connector and lock it as shown in the illustration.

        Note

        Be sure to connect the connector securely.

      2. Attach the clamp.

    2. B004C78

      Connect the 2 connectors.

    3. Connect the 2 ground wires with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      B004AKXC02
      *1 Ground Wire - -
      *a Lever Connector - -
      B004C4F Bolt B004ANI Connector
      B004BQJ Yellow Connector B004B1M Lock in this Direction

    4. Before connecting the yellow connector, check that the CPA is positioned further back than the housing.

      B004AN3C02
      *a CPA *b Housing
      *c Correct *d Incorrect

    5. Connect the yellow connector.


      1. Holding the sides of the CPA, connect it by engaging until a locking sound is heard.

        Note


        • When connecting the yellow connector, press and connect it straight so as not to twist it.

        • When connecting the yellow connector, do not hold components other than the CPA.

        • Connect the connector by holding the sides of the CPA. If the upper portion of the CPA is pressed when connecting the connector, the CPA will deform and the function that prevents an incomplete connection will not operate.

        B004C61C03
        *a CPA *b Connection Complete
        B004B1M Install in this Direction - -

    6. Connect the 2 lever connectors.

      Note

      Be sure to connect the connector securely.

    7. Connect the connector and attach the clamp.

    8. B004AF7C01
      B004C4F Nut
      B004ANI Connector

      Install the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    9. Connect the connector and attach the clamp.

    10. Connect the 2 ground wires with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      B004AGBC02
      *1 Ground Wire - -
      *a Lever Connector - -
      B004C4F Bolt B004ANI Connector
      B004BQJ Yellow Connector B004B1M Lock in this direction

    11. Before connecting the yellow connector, check that the CPA is positioned further back than the housing.

      B004AN3C02
      *a CPA *b Housing
      *c Correct *d Incorrect

    12. Connect the yellow connector.


      1. Holding the sides of the CPA, connect it by engaging until a locking sound is heard.

        Note


        • When connecting the yellow connector, press and connect it straight so as not to twist it.

        • When connecting the yellow connector, do not hold components other than the CPA.

        • Connect the connector by holding the sides of the CPA. If the upper portion of the CPA is pressed when connecting the connector, the CPA will deform and the function that prevents an incomplete connection will not operate.

        B004C61C03
        *a CPA *b Connection Complete
        B004B1M Install in this Direction - -

    13. Connect the 2 lever connectors.

      Note

      Be sure to connect the connector securely.

    14. Connect the 3 connectors and attach the clamp.

    15. B004COUC01
      B004C4F Bolt
      B004ANI Connector

      Connect the connector and attach the clamp to the ion generator with bracket.

    16. Install the ion generator with bracket with the 2 bolts.

    17. Connect the 3 lever connectors.

      Note

      Be sure to connect the connector securely.

      B004B0JC02
      *1 Ground Wire - -
      *a Lever Connector - -
      B004C4F Bolt (A) B004ANI Connector
      B004BQJ Bolt (B) B004B1M Lock in this Direction

    18. Connect the 3 connectors.

    19. Attach the clamp.

    20. Connect the 3 ground wires with the 3 bolts (B).

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    21. Install the bolt (A).

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  29. INSTALL TRANSMISSION FLOOR SHIFT ASSEMBLY (for LHD)

    Click here

  30. INSTALL NO. 2 AIR DUCT (for LHD)


    1. B004A9MC01
      B004B1M Install in this Direction

      Install the No. 2 air duct with the clip.

  31. INSTALL NO. 1 AIR DUCT (for RHD)


    1. B004BFHC01
      B004B1M Install in this Direction

      Install the No. 1 air duct with the clip.

  32. INSTALL FRONT FLOOR CARPET ASSEMBLY RH


    1. Install the front floor carpet assembly RH in the order shown in the illustration.

      B004CGDC02
      *A for RHD - -
      *1 Black Clip *2 Light Gray Clip
      *a Clamp *b Guide
      B004B1M Install in this Direction B004CNL Insert to the end
      B004CG0 Fastener - -

    2. Install the front floor carpet assembly RH to the guide.

    3. for LHD:


      1. Attach the fastener and clamp.

    4. for RHD:


      1. Attach each fastener and clamp.

    5. Install with the 3 clips.

    6. B004A53

      Attach the clip to install the front floor caution plate cover

  33. INSTALL FRONT FLOOR CARPET ASSEMBLY LH


    1. Install the front floor carpet assembly LH in the order shown in the illustration.

      B004A5PC02
      *A for LHD - -
      *1 Black Clip *2 Light Gray Clip
      *a Clamp *b Guide
      B004B1M Install in this Direction B004CNL Insert to the end
      B004CG0 Fastener - -

    2. Install the front floor carpet assembly LH to the guide.

    3. for LHD:


      1. Attach each fastener and clamp.

    4. for RHD:


      1. Attach the fastener and clamp.

    5. Install with the 3 clips.

  34. INSTALL NO. 1 SIDE TRIM BRACKET


    1. B004AEJC01
      *a Left Side

      Align the front floor carpet assembly LH with the guide and install it to the No. 1 side trim bracket with the 5 bolts.

      Tech Tips

      Use the same procedure for the right side.

  35. INSTALL ACCELERATOR PEDAL

    Click here

  36. CONNECT COOLER REFRIGERANT LIQUID PIPE A


    1. Remove the vinyl tape wrapped around the connection of cooler refrigerant liquid pipe A and cooler refrigerant liquid pipe A.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler refrigerant liquid pipe A.

      Compressor Oil
      ND-OIL 11 or equivalent

      Note

      Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in leakage of electric power.

    3. Install the O-ring to the cooler refrigerant liquid pipe A.

      Note

      Keep the O-ring and O-ring fitting surface free of foreign matter.

    4. B004AL0C01
      *A for LHD
      *B for RHD

      Connect the cooler refrigerant liquid pipe A.

      Note


      • Do not apply excessive force to the cooler refrigerant liquid A.

      • Make sure not to cut the O-ring while installing it. (Cut O-rings cannot be installed)

  37. CONNECT SUCTION TUBE SUB-ASSEMBLY B


    1. Remove the vinyl tape wrapped around the connection of the suction tube sub-assembly and the suction tube sub-assembly B.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction tube sub-assembly B.

      Compressor Oil
      ND-OIL 11 or equivalent

      Note

      Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in leakage of electric power.

    3. Install the O-ring to the suction tube sub-assembly B.

      Note

      Keep the O-ring and O-ring fitting surface free of foreign matter.

    4. Press in the air conditioning tube and accessory assembly until the shaft center of the pipe joint securely engages the seal hole.

      Note


      • Do not apply excessive force to the suction tube sub-assembly B.

      • Make sure not to cut the O-ring while installing it. (Cut O-rings cannot be installed)

    5. B004C3WC01
      *A for LHD
      *B for RHD
      B004B1M Rotate in this Direction

      Rotate the hook connector as shown in the illustration.

    6. B004A37C01
      *A for LHD
      *B for RHD

      Install the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    7. for RHD:


      1. B004C5EC01
        B004CG0 Tape (Non-residue Type) or equivalent

        Attach the clamp to connect the generator cable and motor cable.

  38. INSTALL HEATER WATER HOSE INLET


    1. For the heater water hose inlet, connect the marking (orange) on the dash panel side facing upwards and the align the marking (yellow) on the engine side to the heater pipe stopper and connect it as shown in the illustration.

      Note


      • Do not apply excessive force to the heater water hose inlet.

      • Insert the heater water hose inlet until it contacts the stopper on the dash panel side.

      B004AX3C01
      *1 Hose Clip *2 Heater Water Hose Inlet
      *3 Heater Pipe - -
      *a Dash Panel Side *b Engine Side
      *c Stopper *d Hose Clip Installation Range (3 to 7 mm (0.1181 to 0.2756 in.))
      *e View A *f Marking (Orange)
      *g Hose Clip Installation Angle (-15 to 15°) *h View B
      *i Marking (Yellow) - -
      B004CG0 Tape (Non-residue Type) or equivalent - -

    2. Make sure to install the 2 hose clips within the range shown in the illustration.

  39. INSTALL HEATER WATER HOSE OUTLET


    1. For the heater water hose outlet, connect the marking (orange) on the dash panel side facing upwards and the align the marking (blue) on the engine side to the heater pipe stopper and connect it as shown in the illustration.

      Note


      • Do not apply excessive force to the heater water hose outlet.

      • Insert the heater water hose outlet until it contacts the stopper on the dash panel side.

      B004CDIC01
      *1 Hose Clip *2 Heater Water Hose Outlet
      *3 Heater Pipe - -
      *a Dash Panel Side *b Engine Side
      *c Stopper *d Hose Clip Installation Range (3 to 7 mm (0.1181 to 0.2756 in.))
      *e View A *f Marking (Orange)
      *g Hose Clip Installation Angle (30 to 60°) *h View B
      *i Marking (Blue) *j Hose Clip Installation Angle (-15 to 15°)
      B004CG0 Tape (Non-residue Type) or equivalent - -

    2. Make sure to install the 2 hose clips within the range shown in the illustration.

  40. INSTALL FENDER APRON BRACE SUB-ASSEMBLY RH


    1. B004BPLC01
      *A for LHD
      *B for RHD
      B004CG0 Tape (Non-residue Type) or equivalent

      Install the fender apron brace sub-assembly RH with the 2 bolts.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

    2. Attach the clamp.

  41. INSTALL INVERTER MOTOR CABLE BRACKET ASSEMBLY (for LHD)


    1. B004CU2C01
      B004CG0 Tape (Non-residue Type) or equivalent

      Install the inverter motor cable bracket assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Attach the clamp.

  42. CONNECT MOTOR CABLE

    Click here

  43. CONNECT GENERATOR CABLE

    Click here

  44. INSTALL INVERTER TERMINAL COVER

    Click here

  45. INSTALL HEADUP DISPLAY (w/ Headup Display)

    Click here

  46. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

    Click here

  47. INSTALL STEERING COLUMN ASSEMBLY

    Click here

  48. INSTALL FRONT SEAT ASSEMBLY LH

    Click here

  49. INSTALL FRONT SEAT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the front seat assembly LH.

  50. INSTALL SERVICE PLUG GRIP

    Click here

  51. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

  52. INSTALL NO. 2 DECK BOARD

    Click here

  53. INSTALL NO. 2 FRONT WIPER MOTOR AND BRACKET ASSEMBLY

    Click here

  54. ADD ENGINE COOLANT

    Click here

  55. INSPECT FOR COOLANT LEAK

    Click here

  56. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

    Click here

  57. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  58. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    for HFC-134a(R134a):

    Click here

    for HFO-1234yf(R1234yf):

    Click here

  59. WARM UP COMPRESSOR

    for HFC-134a(R134a):

    Click here

    for HFO-1234yf(R1234yf):

    Click here

  60. INSPECT FOR REFRIGERANT LEAK

    for HFC-134a(R134a):

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    for HFO-1234yf(R1234yf):

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  61. INSTALL V-BANK COVER SUB-ASSEMBLY

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  62. PERFORM DIAGNOSTIC SYSTEM CHECK

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  63. CHECK AND CLEAR DTC

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  64. INITIALIZATION SERVO MOTOR

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