CAN COMMUNICATION SYSTEM Open in Bus 4 Main Bus Line

DESCRIPTION

There may be an open circuit in one of the CAN main bus lines when the resistance between terminals 22 (CA2H) and 7 (CA2L) of the central gateway ECU (network gateway ECU) is 70 Ω or higher.

Symptom Trouble Area
Resistance between terminals 22 (CA2H) and 7 (CA2L) of the central gateway ECU (network gateway ECU) is 70 Ω or higher.

  • CAN main bus wire or connector

  • CAN branch bus wire or connector

  • Central gateway ECU (network gateway ECU)

  • No. 1 CAN junction terminal

  • No. 2 CAN junction terminal

  • No. 2 CAN junction connector

  • No. 12 CAN junction connector

  • No. 13 CAN junction connector

This malfunction is not related to the lines of a CAN branch or to ECUs or sensors connected to a CAN branch. (except Central Gateway ECU [Network Gateway ECU]).

WIRING DIAGRAM


  1. for LHD

    B004BGHE01

  2. for RHD

    B004CQBE01

CAUTION / NOTICE / HINT

CAUTION:

When performing the confirmation driving pattern, obey all speed limits and traffic laws.

Note


  • Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output.

    Click here

  • Before measuring the resistance of the CAN bus, turn the power switch off and leave the vehicle for 1 minute or more without operating the key or any switches, or opening or closing the doors. After that, disconnect the cable from the negative (-) auxiliary battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.

  • After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here

  • Some parts must be initialized and set when replacing or removing and installing parts.

    Click here

  • After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again.

    DTC check procedure: Turn the power switch on (IG) and wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more.

  • After the repair, perform the CAN bus check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal.

    Click here

Tech Tips


  • Before disconnecting related connectors for inspection, push in on each connector body to check that the connector is not loose or disconnected.

  • When a connector is disconnected, check that the terminals and connector body are not cracked, deformed or corroded.

PROCEDURE


  1. CHECK FOR OPEN IN CAN BUS WIRE (NO. 2 CAN JUNCTION TERMINAL - NO. 13 CAN JUNCTION CONNECTOR)


    1. Disconnect the cable from the negative (-) auxiliary battery terminal.

    2. B004CEPC11
      *a

      Front view of wire harness connector

      (to No. 2 CAN Junction Terminal)

      Disconnect the No. 2 CAN junction terminal connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      X108-3 (CANH) - X108-2 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω
      Result
      Result
      OK
      NG

    OK

    REPLACE NO. 2 CAN JUNCTION TERMINAL

    NG

  2. CONNECT CONNECTOR


    1. Reconnect the X108 No. 2 CAN junction terminal connector.

      Result
      Proceed to
      NEXT

    NEXT

  3. CHECK FOR OPEN IN CAN BUS WIRE (NO. 1 CAN JUNCTION TERMINAL - NO. 12 CAN JUNCTION CONNECTOR)


    1. B004CEPC12
      *a

      Front view of wire harness connector

      (to No. 1 CAN Junction Terminal)

      Disconnect the No. 1 CAN junction terminal connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      X98-3 (CANH) - X98-2 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω
      Result
      Result Proceed to
      OK A
      NG (for LHD) B
      NG (for RHD) C

    A

    REPLACE NO. 1 CAN JUNCTION TERMINAL

    C

    CONNECT CONNECTOR Click here

    B

  4. CONNECT CONNECTOR


    1. Reconnect the X98 No. 1 CAN junction terminal connector.

      Result
      Proceed to
      NEXT

    NEXT

  5. CHECK FOR OPEN IN CAN BUS WIRE (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 12 CAN JUNCTION CONNECTOR)


    1. B004A2HC05
      *a

      Front view of wire harness connector

      (to Central Gateway ECU [Network Gateway ECU])

      Disconnect the central gateway ECU (network gateway ECU) connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      P59-22 (CA2H) - P59-7 (CA2L) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω
      Result
      Result
      OK
      NG

    NG

    REPAIR OR REPLACE CAN BRANCH WIRE OR CONNECTOR (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 12 CAN JUNCTION CONNECTOR)

    OK

  6. CONNECT CONNECTOR


    1. Reconnect the P59 central gateway ECU (network gateway ECU) connector.

      Result
      Proceed to
      NEXT

    NEXT

  7. CHECK FOR OPEN IN CAN BUS WIRE (NO. 12 CAN JUNCTION CONNECTOR)


    1. B004CU9C02
      *a

      Front view of wire harness connector

      (to No. 12 CAN Junction Connector)
      *b to No. 1 CAN Junction Terminal
      *c to No. 2 CAN Junction Connector

      Disconnect the No. 12 CAN junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Connected to
      X96-1 (CANH) - X96-7 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω No. 1 CAN junction terminal
      X96-4 (CANH) - X96-10 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω No. 2 CAN junction connector
      Result
      Result Proceed to
      OK A
      NG (No. 1 CAN junction terminal CAN main wire) B
      NG (No. 2 CAN junction connector CAN main wire) C

    A

    REPLACE NO. 12 CAN JUNCTION CONNECTOR

    B

    REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 12 CAN JUNCTION CONNECTOR - NO. 1 CAN JUNCTION TERMINAL)

    C

  8. CONNECT CONNECTOR


    1. Reconnect the X96 No. 12 CAN junction connector.

      Result
      Proceed to
      NEXT

    NEXT

  9. CHECK FOR OPEN IN CAN BUS WIRE (NO. 2 CAN JUNCTION CONNECTOR)


    1. B004CJAC27
      *a

      Front view of wire harness connector

      (to No. 2 CAN Junction Connector)
      *b to No. 13 CAN Junction Connector
      *c to No. 12 CAN Junction Connector

      Disconnect the No. 2 CAN junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Connected to
      P108-7 (CANH) - P108-18 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω No. 13 CAN junction connector
      P108-8 (CANH) - P108-19 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω No. 12 CAN junction connector
      Result
      Result Proceed to
      OK A
      NG (No. 12 CAN junction connector CAN main wire) B
      NG (No. 13 CAN junction connector CAN main wire) C

    A

    REPLACE NO. 2 CAN JUNCTION CONNECTOR

    B

    REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 2 CAN JUNCTION CONNECTOR - NO. 12 CAN JUNCTION CONNECTOR)

    C

  10. CONNECT CONNECTOR


    1. Reconnect the P108 No. 2 CAN junction connector.

      Result
      Proceed to
      NEXT

    NEXT

  11. CHECK FOR OPEN IN CAN BUS WIRE (NO. 13 CAN JUNCTION CONNECTOR)

    Tech Tips


    • Before disconnecting the connectors, make a note of where it is connected.

    • Reconnect the connector to its original position.


    1. Disconnect the No. 13 CAN junction connectors.

      B004ABEC05
      *1 No. 13 CAN Junction Connector - -
      *a

      Rear view of wire harness connector

      (to No. 13 CAN Junction Connector)

      		 - -
      Wiring Color
      Code Color (CANH Side) Color (CANL Side) Connect to
      X103 GR P No. 2 CAN junction connector
      X107 R P No. 2 CAN junction terminal

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Connected to
      X103-1 (CANH) - X103-2 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω No. 2 CAN junction connector
      X107-1 (CANH) - X107-2 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω No. 2 CAN junction terminal
      Result
      Result Proceed to
      OK A
      NG (No. 2 CAN junction connector CAN main wire) B
      NG (No. 2 CAN junction terminal CAN main wire) C

    A

    REPLACE NO. 13 CAN JUNCTION CONNECTOR

    B

    REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 13 CAN JUNCTION CONNECTOR - NO. 2 CAN JUNCTION CONNECTOR)

    C

    REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 13 CAN JUNCTION CONNECTOR - NO. 2 CAN JUNCTION TERMINAL)

  12. CONNECT CONNECTOR


    1. Reconnect the X98 No. 1 CAN junction terminal connector.

      Result
      Proceed to
      NEXT

    NEXT

  13. CHECK FOR OPEN IN CAN BUS WIRE (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 13 CAN JUNCTION CONNECTOR)


    1. B004A2HC05
      *a

      Front view of wire harness connector

      (to Central Gateway ECU [Network Gateway ECU])

      Disconnect the central gateway ECU (network gateway ECU) connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      P59-22 (CA2H) - P59-7 (CA2L) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω
      Result
      Result
      OK
      NG

    OK

    GO TO STEP 6 Click here

    NG

    REPAIR OR REPLACE CAN BRANCH WIRE OR CONNECTOR (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 13 CAN JUNCTION CONNECTOR)