PROCEDURE
INSTALL TRANSMISSION OIL COOLER BRACKET
Temporarily install the transmission oil cooler bracket with the 4 bolts.
Tighten the 4 bolts in the sequence shown in the illustration.
INSTALL MOTOR COOLING COOLER
Temporarily install the motor cooling cooler with 3 bolts.
Tighten the 3 bolts in the sequence shown in the illustration.
INSTALL TRANSMISSION OIL COOLER HOSE
Install the transmission oil cooler hose to the radiator assembly and motor cooling cooler, and slide the 2 hose clips to secure the hose.
Note
When connecting the transmission oil cooler hose, align with the colors and positions of the paint mark before connecting.
When connecting the radiator assembly to the transmission oil cooler hose, face the positioning paint mark to the RH side of the vehicle.
After connecting the transmission oil cooler hose, check that the hose is not twisted.
Do not deform the motor cooling cooler.
Attach the transmission oil cooler hose to the clamp.
INSTALL NO. 2 OIL COOLER OUTLET HOSE
Install the No. 2 oil cooler outlet hose to the radiator assembly and oil cooler without tube sub-assembly, and slide the 2 hose clips to secure the hose.
Note
When connecting the No. 2 oil cooler outlet hose, align with the colors and positions of the paint mark before connecting.
When connecting the radiator assembly to the No. 2 oil cooler outlet hose, face the positioning paint mark to the RH side of the vehicle.
After connecting the No. 2 oil cooler outlet hose, check that the hose is not twisted.
Attach the No. 2 oil cooler outlet hose to the 2 clamps.
INSTALL NO. 2 OIL COOLER INLET HOSE
Install the No. 2 oil cooler inlet hose to the motor cooling cooler and oil cooler without tube sub-assembly, and slide the 2 hose clips to secure the hose.
Note
When connecting the No. 2 oil cooler inlet hose, align with the colors and positions of the paint mark before connecting.
After connecting the No. 2 oil cooler inlet hose, check that the hose is not twisted.
Do not deform the motor cooling cooler.
INSTALL OIL COOLER INLET HOSE
| *a | 0 to 2.0 mm (0 to 0.0787 in.) |
| *b | 2.0 to 7.0 mm (0.0787 to 0.276 in.) |
| *c | Paint Mark |
| *d | Rib |
| *e | Front of vehicle |
| *f | Bottom of Vehicle |
| *g | Clamp Range 120° |
Install the oil cooler inlet hose to the motor cooling cooler and No. 2 radiator hose, and slide the 2 hose clips to secure the hose.
Note
Align the paint marks on the oil cooler inlet hose to the paint mark on the motor cooling cooler and rib of the No. 2 radiator hose.
The hose clamp claw position is within the range shown in the illustration.
Do not deform the motor cooling cooler.
Water or coolant can be used to assist with inserting the hose, however when using liquid other than water, dilute it to 50% concentration or less before use.
INSTALL OIL COOLER OUTLET HOSE
| *a | 0 to 2.0 mm (0 to 0.0787 in.) |
| *b | 2.0 to 7.0 mm (0.0787 to 0.276 in.) |
| *c | Paint Mark |
| *d | Rib |
| *e | Front of vehicle |
| *f | Bottom of Vehicle |
| *g | Left side of vehicle |
| *h | Clamp Range 120° |
Install the oil cooler outlet hose to the motor cooling cooler and water outlet sub-assembly, and slide the 2 hose clips to secure the hose.
Note
Align the paint marks on the oil cooler outlet hose to the paint mark on the motor cooling cooler and rib of the water outlet sub-assembly.
The hose clamp claw position is within the range shown in the illustration.
Do not deform the motor cooling cooler.
Water or coolant can be used to assist with inserting the hose, however when using liquid other than water, dilute it to 50% concentration or less before use.
Attach the oil cooler outlet hose to the oil cooler outlet hose bracket.
INSTALL HEATER ACCESSORY ASSEMBLY
ADD TRANSMISSION FLUID
ADJUST TRANSMISSION FLUID
INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY
INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY
INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY