EGR VALVE REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR valve assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link

  • Replacement of EGR valve assembly

  • Gas leak from exhaust system is repaired

 Inspection After Repair

  • Poor idle, etc.

  • Engine start function, etc.

CAUTION:

To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

B004APD

PROCEDURE


  1. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

    Click here

  2. DISCONNECT GENERATOR CABLE AND MOTOR CABLE (for LHD)


    1. B000RER

      Detach the 2 clamps and disconnect the generator cable from the 2 engine motor cable brackets.

    2. Detach the clamp and disconnect the motor cable from the engine motor cable bracket.

  3. REMOVE WATER BY-PASS HOSE


    1. B000T83

      Slide the clamp and remove the water by-pass hose from the EGR valve assembly.

  4. DISCONNECT NO. 15 WATER BY-PASS HOSE


    1. B000QWP

      Slide the clamp and disconnect the No. 15 water by-pass hose from the EGR valve assembly.

  5. REMOVE EGR VALVE ASSEMBLY

    CAUTION:

    To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.


    1. B000Q8T

      Disconnect the connector from the EGR valve assembly.

    2. B000P36

      Remove the 2 bolt, 2 nuts and EGR valve assembly from the intake manifold and EGR cooler assembly.

    3. Remove the 2 gaskets from the intake manifold and EGR valve assembly.