FUEL TANK(w/ Canister Pump Module) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Memorize steering angle neutral point LKA/LDA system

Click here

Pre-collision system
Parking assist monitor system

Click here

Steering sensor zero point calibration Variable gear ratio steering system

Click here

CAUTION:


  • B004CJ8

    Never perform work on fuel system components near any possible ignition sources.

  • Vaporized fuel could ignite, resulting in a serious accident.


  • B004AP0

    Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.

  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

PROCEDURE


  1. REMOVE NO. 2 DECK BOARD

    Click here

  2. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery terminal notice before proceeding with work.

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  4. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  5. REMOVE NO. 2 FUEL SENDER GAUGE ASSEMBLY

    Click here

  6. DRAIN FUEL

  7. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

    Click here

  8. REMOVE REAR LOWER SUSPENSION MEMBER STOPPER LH


    1. B004C7Q

      Remove the 3 bolts and rear lower suspension member stopper LH.

  9. DISCONNECT FUEL SUCTION TUBE SUB-ASSEMBLY


    1. B004C7V

      Disconnect the fuel suction tube sub-assembly.

      Click here

  10. DISCONNECT FUEL TANK VENT HOSE


    1. B004CLI

      Detach the clamp and disconnect the fuel tank vent hose from the floor.

    2. Disconnect the fuel tank vent hose.

      Click here

  11. DISCONNECT FUEL TANK WIRE


    1. B004BDR

      Detach the clamp.

    2. Disconnect the fuel tank solenoid main valve assembly connector.

  12. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. B004AYY

      Disconnect the 2 fuel tank main tube sub-assemblies.

      Click here

  13. REMOVE FUEL TANK ASSEMBLY


    1. B0049VC

      Using an engine lifter and attachments, support the fuel tank assembly.

    2. Remove the 4 bolts and 2 fuel tank bands.

    3. B004BJMC01
      *a Retainer

      Slide the retainer and disconnect the fuel tank to filler pipe hose from the fuel tank assembly.

    4. Using an engine lifter, lower the fuel tank assembly and remove it.

      Note

      Do not allow the fuel tank assembly to contact the vehicle, especially the rear differential carrier assembly.

      Tech Tips

      Lower the engine lifter slowly.

  14. REMOVE FUEL TANK VENT HOSE


    1. B004CSN

      Remove the fuel tank vent hose from the fuel tank assembly.

      Click here

  15. REMOVE FUEL SUCTION TUBE SUB-ASSEMBLY


    1. B004A87

      Remove the fuel suction tube sub-assembly from the fuel tank assembly.

      Click here

  16. REMOVE NO. 3 FUEL TANK PROTECTOR

    Click here

  17. REMOVE REAR FUEL TANK SIDE PLATE SUB-ASSEMBLY

    Click here

  18. REMOVE FUEL TANK WIRE


    1. B004BM7

      Detach the 5 clamps and remove the fuel tank wire from the fuel tank assembly.

  19. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. B004C3Q

      Detach the 6 clamps and remove the fuel tank main tube sub-assembly from the fuel tank assembly.

  20. REMOVE NO. 3 FUEL TUBE CLAMP


    1. B004CT9

      Remove the No. 3 fuel tube clamp from the fuel tank assembly.

  21. REMOVE NO. 4 FUEL TUBE CLAMP


    1. B004BY5

      Remove the No. 4 fuel tube clamp from the fuel tank assembly.

  22. REMOVE FUEL TUBE GROMMET


    1. B004A9N

      Remove the fuel tube grommet from the fuel tank assembly.

  23. REMOVE FUEL TUBE CLAMP BRACKET


    1. B0049ZC

      Remove the 2 fuel tube clamp brackets from the fuel tank assembly.

  24. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    1. B004A55

      Remove the No. 1 fuel tank protector sub-assembly from the fuel tank assembly.