ENGINE UNIT REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the engine unit removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Memorize steering angle neutral point LKA/LDA system

Click here

Pre-collision system
Parking assist monitor system

Click here

Steering sensor zero point calibration Variable gear ratio steering system

Click here

Replacement of ECM Vehicle Identification Number (VIN) registration DTC P063051 is output

w/ Canister Pump Module: Click here

w/o Canister Pump Module: Click here


  • Replacement of throttle body with motor assembly

  • Cleaning the deposits from the throttle body with motor assembly

  • Replacement of cylinder head sub-assembly

  • Replacement of camshaft (for intake or exhaust camshaft)

  • Replacement of camshaft timing gear assembly

  • Replacement of camshaft timing exhaust gear assembly

  • Replacement of piston or piston ring

  • Replacement of fuel injector assembly (for port injection)

  • Replacement of fuel injector assembly (for direct injection)

  • Replacement of fuel pump assembly (for high pressure side)

  • Replacement of engine coolant temperature sensor

  • Replacement of spark plug

  • Replacement of ignition coil assembly

  • Replacement of EGR valve assembly

  • Air leaks from intake system

  • Gas leak from exhaust system is repaired

  • Replacement of knock control sensor

 Inspection after repair

  • Poor idle, etc.

  • Engine start function, etc.

w/ Canister Pump Module: Click here

w/o Canister Pump Module: Click here

Replacement of engine assembly Inspection after repair
Drive learning*2

  • Large shift shock

  • Deterioration of fuel efficiency

Click here

Parts between the steering wheel and tires have been removed/installed, replaced or adjusted Perform Actuator Angle Neutral Point Calibration and Initialization

  • Variable gear ratio steering system

  • Steering wheel off-center

  • DTCs are output

Click here

Suspension, tires, etc*1 Television camera assembly optical axis (Back camera position setting) Parking assist monitor system

Click here

*1: The vehicle height changes due to suspension or tire replacement.
*2: After performing the confirmation driving pattern, if the shock during acceleration is large after calibrating the "A/T Code Reset", perform driving learning.

PROCEDURE


  1. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. B000QVJ

      Remove the 4 bolts and front No. 1 engine mounting bracket LH.

  2. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. B000PYQ

      Remove the 4 bolts and front No. 1 engine mounting bracket RH.

  3. REMOVE V-RIBBED BELT

    Click here

  4. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY

    Click here

  5. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET


    1. B000QI6

      Remove the 4 bolts and No. 1 compressor mounting bracket.

  6. REMOVE NO. 6 WATER BY-PASS HOSE


    1. B000O7I

      Slide the 2 hose clamps and remove the No. 6 water by-pass hose.

  7. REMOVE NO. 2 WATER BY-PASS HOSE


    1. B000QOY

      Slide the 2 hose clamps and remove the No. 2 water by-pass hose.

  8. REMOVE WATER HOSE SUB-ASSEMBLY


    1. B000PJG

      Slide the 2 hose clamps and remove the 2 water hose sub-assemblies.

  9. REMOVE WATER BY-PASS PIPE ASSEMBLY (w/ Oil Cooler)


    1. B000PT5

      Slide the 4 hose clamps and disconnect the 4 water by-pass hoses.

    2. Remove the bolt, nut and water by-pass pipe assembly.

  10. REMOVE WATER INLET CAP (w/o Oil Cooler)


    1. B000R1O

      Slide the 2 hose clamps and remove the 2 water inlet caps.

  11. REMOVE NO. 4 WATER BY-PASS HOSE


    1. B000RSDC02
      *1 No. 4 Water By-pass Hose
      *2 No. 3 Water By-pass Hose Assembly

      Slide the 2 hose clamps and remove the No. 4 water by-pass hose.

  12. REMOVE NO. 3 WATER BY-PASS HOSE ASSEMBLY


    1. Remove the nut.

    2. Slide the hose clamp and remove the No. 3 water by-pass hose assembly.

  13. REMOVE THROTTLE BODY BRACKET

    Click here

  14. REMOVE EGR VALVE ASSEMBLY

    Click here

  15. REMOVE EGR COOLER ASSEMBLY

    Click here

  16. REMOVE NO. 2 WATER BY-PASS PIPE ASSEMBLY


    1. B000RRC

      Remove the 2 bolts.

    2. Slide the hose clamp and remove the No. 2 water by-pass pipe assembly.

  17. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

    Click here

  18. REMOVE ENGINE WIRE

  19. REMOVE WIRE HARNESS CLAMP BRACKET (for RHD)

    B000OIGC05
    *1 Oil Cooler Outlet Hose Bracket - -
    B004C4F Bolt B004ANI V-bank Cover Bracket

    1. Remove the 2 V-bank cover brackets and wire harness clamp bracket.

    2. Remove the bolt and oil cooler outlet hose bracket.

    3. Remove the 17 bolts and 14 wire harness clamp brackets.

    4. Remove the wire harness clamp bracket from the wire harness protector of the cylinder head cover RH.

  20. REMOVE WIRE HARNESS CLAMP BRACKET (for LHD)

    B000R14C01
    *1 Oil Cooler Outlet Hose Bracket - -
    B004C4F Bolt B004ANI V-bank Cover Bracket

    1. Remove the 2 V-bank cover brackets and wire harness clamp bracket.

    2. Remove the bolt and oil cooler outlet hose bracket.

    3. Remove the 18 bolts and 15 wire harness clamp brackets.

    4. Remove the wire harness clamp bracket from the wire harness protector of the cylinder head cover RH.

  21. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  22. REMOVE FUEL INJECTOR ASSEMBLY (for Port Injection)

    Click here

  23. REMOVE INTAKE MANIFOLD

    Click here

  24. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

    Click here

  25. REMOVE FUEL PUMP ASSEMBLY

    Click here

  26. REMOVE NO. 2 FUEL PIPE SUB-ASSEMBLY

    Click here

  27. REMOVE FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY LH

    Click here

  28. REMOVE FUEL DELIVERY PIPE RH

    Click here

  29. REMOVE FUEL INJECTOR ASSEMBLY (for Direct Injection)

    Click here

  30. REMOVE FUEL INJECTOR SEAL

    Click here

  31. REMOVE IGNITION COIL ASSEMBLY

    Click here