ENGINE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the engine assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Memorize steering angle neutral point LKA/LDA system

Click here

Pre-collision system
Parking assist monitor system

Click here

Steering sensor zero point calibration Variable gear ratio steering system

Click here

Replacement of ECM Vehicle Identification Number (VIN) registration DTC P063051 is output

w/ Canister Pump Module: Click here

w/o Canister Pump Module: Click here


  • Air leaks from intake system

  • Gas leak from exhaust system is repaired

 Inspection after repair

  • Poor idle, etc.

  • Engine start function, etc.

w/ Canister Pump Module: Click here

w/o Canister Pump Module: Click here

Replacement of engine assembly Inspection after repair
Drive learning*2

  • Large shift shock

  • Deterioration of fuel efficiency

Click here

Parts between the steering wheel and tires have been removed/installed, replaced or adjusted Perform Actuator Angle Neutral Point Calibration and Initialization

  • Variable gear ratio steering system

  • Steering wheel off-center

  • DTCs are output

Click here

Suspension, tires, etc*1 Television camera assembly optical axis (Back camera position setting) Parking assist monitor system

Click here

*1: The vehicle height changes due to suspension or tire replacement.
*2: After performing the confirmation driving pattern, if the shock during acceleration is large after calibrating the "A/T Code Reset", perform driving learning.

CAUTION:


  • B004A7G

    This vehicle has contains high voltage circuits standardized with orange colored wiring and connectors, so follow the instructions in this manual to perform the procedures correctly.

  • If the correct procedures are not followed according to the instructions in this manual, there is a danger of electric shock from the high voltage circuits.

  • B004BJX

    Be sure to wear insulating gloves when working on high voltage wiring or components.

  • If work is performed without wearing insulating gloves, there is a danger of electric shock.

  • B004CN9C01
    *a An Object Exceeding Weight Limit of Engine Lifter

    The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.

  • B004CM2

    To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

    Click here

  2. REMOVE NO. 2 DECK BOARD

  3. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  4. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  5. PARKING LOCK FORCED RELEASE

    Click here

  6. REMOVE RADIATOR SUPPORT TO FRAME SEAL RH

    Click here

  7. REMOVE LOWER RADIATOR AIR DEFLECTOR

    Click here

  8. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. B004AVQC01
      B0049X5 Areas to place hands when lifting cover

      Lift the V-bank cover sub-assembly to detach the 3 clips in the order shown in the illustration, and remove the V-bank cover sub-assembly.

      Note

      If the V-bank cover sub-assembly is lifted rearward or forward and to the right or left at the same time, the V-bank cover sub-assembly maybe damaged.

  9. REMOVE SERVICE PLUG GRIP

    Click here

  10. CHECK TERMINAL VOLTAGE

    Click here

  11. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


  12. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  13. REMOVE FRONT WHEEL

    Click here

  14. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY


    1. B004CUM

      Remove the 15 screws, 3 clips and No. 1 engine under cover assembly.

  15. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY


    1. B004A9J

      Remove the 10 bolts, clip and No. 2 engine under cover assembly.

  16. REMOVE STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY


    1. B004BA0

      Remove the 4 bolts and strut bar bracket support sub-assembly.

  17. DRAIN ENGINE OIL

    Click here

  18. DRAIN ENGINE COOLANT

    Click here

  19. DRAIN COOLANT (for Inverter)

    Click here

  20. DRAIN HYBRID TRANSMISSION FLUID

    Click here

  21. REMOVE RADIATOR SUPPORT TO CROSS MEMBER BRACE SUB-ASSEMBLY LH

    Click here

  22. REMOVE RADIATOR SUPPORT TO CROSS MEMBER BRACE SUB-ASSEMBLY RH

    Click here

  23. REMOVE NO. 1 AIR CLEANER INLET

    Click here

  24. DISCONNECT NO. 2 PCV HOSE

    Click here

  25. REMOVE AIR CLEANER WITH AIR CLEANER HOSE

    Click here

  26. REMOVE INVERTER TERMINAL COVER

    Click here

  27. DISCONNECT MOTOR CABLE

    Click here

  28. DISCONNECT GENERATOR CABLE

    Click here

  29. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE


    1. B004AY2

      Disconnect the No. 1 fuel vapor feed hose from the purge VSV.

  30. DISCONNECT NO. 1 RADIATOR HOSE

    Click here

  31. DISCONNECT NO. 3 RADIATOR HOSE

    Click here

  32. DISCONNECT INLET HEATER WATER HOSE


    1. B004BV2

      Slide the clamp and disconnect the inlet heater water hose from the No. 3 water by-pass hose assembly.

  33. DISCONNECT OUTLET HEATER WATER HOSE


    1. B004B6K

      Slide the clamp and disconnect the outlet heater water hose from the No. 2 water by-pass pipe assembly.

  34. DISCONNECT WATER HOSE SUB-ASSEMBLY

    Click here

  35. DISCONNECT NO. 2 OIL COOLER OUTLET HOSE

    Click here

  36. DISCONNECT TRANSMISSION OIL COOLER HOSE

    Click here

  37. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

    Click here

  38. DISCONNECT SUCTION HOSE SUB-ASSEMBLY A

    Click here

  39. REMOVE NO. 2 RELAY BLOCK COVER


    1. B004AXQ

      Detach the 4 claws and remove the No. 2 relay block cover.

  40. REMOVE ECM

    Click here

  41. DISCONNECT ENGINE WIRE


    1. B004AA6

      Detach the clamp and 2 claws.

    2. B004C53

      Disconnect the 3 connectors and engine wire from the relay block.

  42. DISCONNECT NO. 3 ENGINE ROOM WIRE

    B004AT4

    1. Remove the 2 bolts of the No. 3 engine room wire.

    2. Disconnect the 2 connectors and No. 3 engine room wire.

    3. Disconnect the connector and air conditioning wire.

  43. DISCONNECT NO. 3 ENGINE WIRE


    1. B0049T3

      Remove the bolt, 2 clamps and disconnect the No. 3 engine wire.

  44. DISCONNECT FUEL TUBE SUB-ASSEMBLY


    1. B004BER

      Detach the clamp and disconnect the fuel tube sub-assembly from the fuel main tube connector.

      Click here

  45. DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY


    1. B004CNE

      Detach the clamp and disconnect the No. 2 fuel tube sub-assembly from the fuel pipe.

      Click here

  46. REMOVE FRONT BUMPER COVER

    Click here

  47. REMOVE RADIATOR SUPPORT OPENING COVER

    Click here

  48. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY


    1. B004B8U

      Remove the 6 nuts and No. 2 front bumper reinforcement sub-assembly.

  49. REMOVE REAR FRAME RAIL SUB-ASSEMBLY


    1. B004AG9

      Remove the 6 bolts, 4 nuts and rear frame rail sub-assembly.

  50. REMOVE REAR FLOOR SIDE MEMBER COVER LH

    Click here

  51. REMOVE REAR FLOOR SIDE MEMBER COVER RH

    Click here

  52. REMOVE FRONT FLOOR COVER LH

    Click here

  53. REMOVE FRONT FLOOR COVER RH

    Click here

  54. REMOVE FRONT FENDER SEAL LH

    Click here

  55. REMOVE FRONT FENDER SEAL RH

    Click here

  56. REMOVE FRONT CENTER FLOOR BRACE SUB-ASSEMBLY

    Click here

  57. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  58. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR

    Click here

  59. REMOVE NO. 2 FUEL TANK PROTECTOR

    Click here

  60. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

    Click here

  61. DISCONNECT STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY

    Click here

  62. DISCONNECT FRONT SKID CONTROL SENSOR WIRE LH

    Click here

  63. DISCONNECT FRONT SKID CONTROL SENSOR WIRE RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  64. DISCONNECT FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH

    Click here

  65. DISCONNECT FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  66. DISCONNECT FRONT DISC BRAKE CALIPER ASSEMBLY LH

    Click here

  67. DISCONNECT FRONT DISC BRAKE CALIPER ASSEMBLY RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  68. REMOVE FRONT DISC LH

    Click here

  69. REMOVE FRONT DISC RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  70. REMOVE FRONT DISC BRAKE DUST COVER LH

    Click here

  71. REMOVE FRONT DISC BRAKE DUST COVER RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  72. DISCONNECT TIE ROD ASSEMBLY LH

    Click here

  73. DISCONNECT TIE ROD ASSEMBLY RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  74. DISCONNECT FRONT STABILIZER LINK ASSEMBLY LH

    Click here

  75. DISCONNECT FRONT STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  76. DISCONNECT STEERING KNUCKLE LH

    Click here

  77. DISCONNECT STEERING KNUCKLE RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  78. REMOVE STEERING KNUCKLE LH


    1. B004CK0

      Remove the 2 bolts, 2 nuts and steering knuckle LH.

  79. REMOVE STEERING KNUCKLE RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  80. REMOVE ENGINE SIDE COVER LH

    Click here

  81. REMOVE ENGINE SIDE COVER RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  82. REMOVE REAR LOWER ARM MOUNTING REINFORCEMENT SUB-ASSEMBLY LH

    Click here

  83. REMOVE REAR LOWER ARM MOUNTING REINFORCEMENT SUB-ASSEMBLY RH

    Tech Tips

    Remove the RH side following the same procedure as for the LH side.

  84. INSTALL ENGINE HANGER


    1. B004A8WC01
      *a No. 1 engine hanger
      *b No. 2 engine hanger

      Install the No. 1 engine hanger and No. 2 engine hanger with the 4 bolts as shown in the illustration.

      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }

      Tech Tips

      No. 1 engine hanger 12281 - 31070
      No. 2 engine hanger 12282 - 31160
      Bolt 91671 - 10825

  85. DISCONNECT NO. 2 PARKING LOCK RELEASE CABLE ASSEMBLY


    1. B004CE8C01
      *1 Cover
      B004B1M Disconnect

      Detach the 2 claws and disconnect the cover from the No. 2 parking lock release cable assembly as shown in the illustration.

    2. B004BWKC01
      *1 Parking Lock Release Lever Assembly Cable End
      *2 No. 2 Parking Lock Release Cable Assembly Cable End

      Disconnect the parking lock release lever assembly cable end from the No. 2 parking lock release cable assembly cable end.

  86. DISCONNECT NO. 2 GROUND WIRE


    1. B004COQ

      Remove the bolt and disconnect the No. 2 ground wire.

  87. REMOVE ENGINE AND TRANSMISSION ASSEMBLY


    1. B004CQTC02
      B0049X5 Place Wooden Block or Plate Attachments

      Set the engine on an engine lifter.

      Note


      • Place wooden blocks or plate lift attachments so that the engine is level.

      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

      • Never install attachments to the oil pan of the engine assembly or transmission as doing so may deform the oil pan.

    2. B0049V7

      Remove the 6 bolts, and then separate the rear engine mounting member.

    3. B004ANRC01
      B004C4F Bolt
      B004ANI Nut

      Remove the 2 bolts and 2 nuts shown in the illustration.

    4. Operate the engine lifter, then slowly remove the engine and transmission assembly from the vehicle.

      Note


      • Make sure the engine is clear of all wiring and hoses.

      • While lowering the engine from the vehicle, do not allow it to contact the vehicle.

    5. Attach an engine sling device and hang the engine with a chain block.

      Note

      Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

  88. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  89. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. B004CG8

      Remove the bolt, then remove the engine oil level dipstick guide.

    2. Remove the O-ring from the engine oil level dipstick guide.

  90. REMOVE NO. 1 EGR PIPE

    Click here

  91. DISCONNECT AIR FUEL RATIO SENSOR

    Click here

  92. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH

    Click here

  93. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

    Click here

  94. REMOVE FLYWHEEL HOUSING SIDE COVER

    Click here

  95. REMOVE HYBRID VEHICLE TRANSMISSION ASSEMBLY

    Click here

  96. REMOVE TRANSMISSION INPUT DAMPER COVER ASSEMBLY

    Click here

  97. REMOVE FLYWHEEL SUB-ASSEMBLY

    Click here

  98. DISCONNECT FRONT FRAME CROSSMEMBER SUB-ASSEMBLY


    1. B004BD8C01
      *a LH Side
      *b RH Side

      Remove the 2 bolts, then disconnect the front suspension crossmember sub-assembly from the engine.

  99. REMOVE FRONT ENGINE MOUNTING INSULATOR

    Tech Tips

    Only perform this procedure when replacement of the engine mounting insulator is necessary.


    1. B004AAHC01
      *a LH Side
      *b RH Side

      Remove the 2 nuts and front engine mounting insulator RH and LH.

  100. REMOVE REAR ENGINE MOUNTING MEMBER


    1. B004BSH

      Remove the 3 nuts and rear engine mounting member from the rear engine mounting insulator.

  101. REMOVE REAR ENGINE MOUNTING INSULATOR

    Click here

  102. INSTALL ENGINE ON ENGINE STAND


    1. Install the engine to an engine stand with bolts.

      Note


      • Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

    2. Remove the 4 bolts and 2 engine hangers.