WATER PUMP WITH MOTOR REMOVAL

PROCEDURE


  1. DRAIN COOLANT (for Inverter)

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  2. REMOVE RADIATOR SUPPORT TO FRAME SEAL RH

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  3. REMOVE LOWER RADIATOR AIR DEFLECTOR

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  4. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH

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  5. REMOVE NO. 1 AIR CLEANER INLET

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  6. REMOVE AIR CLEANER ASSEMBLY

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  7. REMOVE INVERTER RESERVE TANK ASSEMBLY


    1. for LHD:


      1. B000RFWC01
        *1 No. 1 Inverter Cooling Hose
        *2 No. 6 Inverter Cooling Hose

        Slide the 2 hose clips and disconnect the No. 1 inverter cooling hose and No. 6 inverter cooling hose from the inverter reserve tank assembly.

        Note


        • Put pieces of cloth into the pipes and disconnected hoses or cover the pipes and hoses with plastic bags to prevent foreign matter from entering the inverter water pump assembly and cooling system.

        • Do not apply excessive force to the No. 1 inverter cooling hose and No. 6 inverter cooling hose.

      2. B004B49

        Remove the 2 bolts.

      3. Disconnect the grommet and remove the inverter reserve tank assembly.

    2. for RHD:


      1. B000RHVC01
        *1 No. 1 Inverter Cooling Hose
        *2 No. 2 Inverter Cooling Hose Assembly

        Slide the 2 hose clips and disconnect the No. 1 inverter cooling hose and No. 2 inverter cooling hose assembly from the inverter reserve tank assembly.

        Note


        • Put pieces of cloth into the pipes and disconnected hoses or cover the pipes and hoses with plastic bags to prevent foreign matter from entering the inverter water pump assembly and cooling system.

        • Do not apply excessive force to the No. 1 inverter cooling hose and No. 2 inverter cooling hose assembly.

      2. B004ANF

        Remove the 2 bolts.

      3. Disconnect the grommet and remove the inverter reserve tank assembly.

  8. REMOVE INVERTER WATER PUMP ASSEMBLY (WITH MOTOR)


    1. B000Q0XC01
      *1 No. 1 Inverter Cooling Hose
      *2 No. 2 Inverter Cooling Hose

      Slide the 2 hose clips and disconnect the No. 1 inverter cooling hose and No. 2 inverter cooling hose from the inverter water pump assembly (with motor).

      Note


      • Put pieces of cloth into the pipes and disconnected hoses or cover the pipes and hoses with plastic bags to prevent foreign matter from entering the inverter water pump assembly and cooling system.

      • Do not apply excessive force to the No. 1 inverter cooling hose and No. 2 inverter cooling hose.

    2. B004BSW

      Disconnect the connector.

      Note

      Apply insulating tape to the connectors of the wire harness and inverter water pump assembly (with motor) to prevent the entry of coolant.

    3. B000RFQ

      Remove the 2 bolts and inverter water pump assembly (with motor).