HV BATTERY INSTALLATION

PROCEDURE


  1. INSTALL HV BATTERY BRACKET LH

    CAUTION:

    Wear insulated gloves.


    1. B004BZ1

      Install the HV battery bracket LH with the bolt and 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  2. INSTALL HV BATTERY BRACKET RH

    Tech Tips

    Use the same procedure described for the HV battery bracket LH.

  3. INSTALL NO. 9 HV BATTERY SHIELD PANEL

    CAUTION:

    Wear insulated gloves.


    1. B004BNY

      Install the No. 9 HV battery shield panel with the 4 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  4. INSTALL HV BATTERY DUCT SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. B004BQV

      Install the HV battery duct sub-assembly with the clip.

  5. INSTALL HV BATTERY ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. B004CLX

      Install the HV battery assembly with the 3 bolts and 2 nuts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

      Note


      • Do not allow foreign matter, such as grease or oil, to adhere to the bolts of the HV battery.

      • To prevent the wire harness from being caught, make sure to bundle the wire harness using insulating tape or equivalent.

      • Use cardboard or another similar material to protect the HV battery and vehicle body from damage.

      • Since the HV battery is very heavy, 2 people are needed to remove it. When removing the HV battery, be careful not to damage the parts around it.

      • When removing/installing/moving the HV battery, make sure not to tilt it more than 80°.

      • If the HV battery has been struck or dropped, replace it.

  6. INSTALL NO. 4 HV BATTERY EXHAUST DUCT

    CAUTION:

    Wear insulated gloves.


    1. B004AHT

      Install the No. 4 HV battery exhaust duct.

    2. Attach the 2 claws as shown in the illustration.

  7. CONNECT HV FLOOR UNDER WIRE

    CAUTION:

    Wear insulated gloves.


    1. B004AYE

      Connect the 2 connectors and install the nut.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  8. INSTALL NO. 10 HV BATTERY SHIELD PANEL

    CAUTION:

    Wear insulated gloves.


    1. B004CGN

      Install the No. 10 HV battery shield panel with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. B004BRBC01
      *1 Battery Cover Lock Striker
      *a Button
      *b Push

      Install the battery cover lock striker, then push the button to lock it.

  9. CONNECT FLOOR WIRE

    CAUTION:

    Wear insulated gloves.


    1. B004AXN

      Connect the 2 connectors.

    2. B004BWA

      Attach the 2 claws and install the connector cover.

  10. INSTALL NO. 4 HYBRID BATTERY INTAKE DUCT


    1. B004AVV

      Install the No. 4 hybrid battery intake duct with the 4 clips.

  11. INSTALL NO. 2 HYBRID BATTERY INTAKE DUCT


    1. B004BMW

      Install the No. 2 hybrid battery intake duct with the 4 clips.

  12. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT


    1. B0049YC

      Install the No. 1 hybrid battery intake duct with the 2 clips.

    2. B004ALAC01
      *a

      NG

      (Installed in direction that will peel the sponge back)
      *b

      OK

      (Installed so that the sponge is squashed)
      *c Sponge

      Connect the floor carpet mat assembly with the 2 clips.

      Note

      When securing the front floor carpet assembly RH, secure the sponge facing the front of the vehicle so that it becomes squashed and is not cut by the No. 1 hybrid battery intake duct.

  13. INSTALL NO. 3 HYBRID BATTERY INTAKE DUCT

    Tech Tips

    Use the same procedure described for the No. 1 hybrid battery intake duct.

  14. INSTALL QUARTER TRIM PANEL ASSEMBLY LH

    Click here

  15. INSTALL REAR INNER NO. 1 SEAT BELT ASSEMBLY LH

    Click here

  16. INSTALL QUARTER INSIDE TRIM BOARD LH

    Click here

  17. CONNECT FRONT OUTER SEAT BELT ASSEMBLY LH

    Click here

  18. INSTALL OUTER LAP BELT ANCHOR COVER

    Click here

  19. INSTALL FRONT DOOR SCUFF PLATE LH

    Click here

  20. INSTALL QUARTER TRIM PANEL ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the quarter trim panel assembly LH.

    Click here

  21. INSTALL REAR INNER SEAT BELT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the rear No. 1 seat inner belt assembly LH.

    Click here

  22. INSTALL QUARTER INSIDE TRIM BOARD RH

    Tech Tips

    Use the same procedure described for the quarter inside trim board LH.

    Click here

  23. CONNECT FRONT OUTER SEAT BELT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the front outer seat belt assembly LH.

    Click here

  24. INSTALL OUTER LAP BELT ANCHOR COVER

    Click here

  25. INSTALL FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure described for the front door scuff plate LH.

    Click here

  26. INSTALL REAR SEAT SPEAKER

    Click here

  27. INSTALL REAR SEAT ASSEMBLY

    Click here

  28. INSTALL FRONT SEAT ASSEMBLY LH

    Click here

  29. INSTALL FRONT SEAT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  30. INSTALL BATTERY CARRIER ASSEMBLY


    1. B004CBJ

      Install the battery carrier assembly with the 8 nuts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  31. INSTALL NO. 1 LUGGAGE ROOM WIRE


    1. w/ Canister Pump Module:

      B004B0XC01
      *A w/ Dynamic Rear Steering - -

      1. Install the grommet and No. 1 luggage room wire.

      2. Install the 2 nuts and attach the 6 clamps.

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      3. w/ Dynamic Rear Steering:

        Install the bolt (D).

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      4. Install the 2 bolts (C).

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      5. Install the 2 bolts (B).

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      6. Install the bolt (A).

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      7. Connect the 7 connectors.

    2. w/o Canister Pump Module:

      B004AAIC02
      *A w/ Dynamic Rear Steering - -

      1. Install the No. 1 luggage room wire.

      2. Install the 2 nuts and attach the 3 clamps.

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      3. w/ Dynamic Rear Steering:

        Install the bolt (D).

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      4. Install the 2 bolts (C).

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      5. Install the 2 bolts (B).

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      6. Install the bolt (A).

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      7. Connect the 6 connectors.

  32. INSTALL AUXILIARY BATTERY

    Click here

  33. INSTALL STEREO COMPONENT AMPLIFIER

    Click here

  34. INSTALL GROUND WIRE


    1. B004BEL

      Install the ground wire with the 2 bolts and nut.

      Torque:
      Bolt
      12.75 N*m  { 130 kgf*cm, 9 ft.*lbf }
      Nut
      7.55 N*m  { 77 kgf*cm, 67 in.*lbf }

  35. INSTALL ELECTRIC PARKING BRAKE ECU

    Click here

  36. INSTALL ACTIVE REAR WING ECU (w/ Active Rear Wing)

    Click here

  37. INSTALL BRAKE CONTROL POWER SUPPLY

    Click here

  38. INSTALL NO. 3 GROUND WIRE


    1. B004BVB

      Install the No. 3 ground wire with the bolt.

      Torque:
      12.75 N*m  { 130 kgf*cm, 9 ft.*lbf }

  39. INSTALL SUB-BATTERY MODULE ASSEMBLY

    Click here

  40. INSTALL DYNAMIC REAR STEERING ECU (w/ Dynamic Rear Steering)

    Click here

  41. CONNECT HV FLOOR UNDER WIRE


    1. B004ATD

      Connect the HV floor under wire with the nut.

      Torque:
      7.55 N*m  { 77 kgf*cm, 67 in.*lbf }
    2. B004B48

      Attach the claw and install the battery terminal cover.

  42. INSTALL SERVICE PLUG GRIP

    Click here

  43. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  44. INSTALL NO. 2 DECK BOARD

    Click here

  45. PERFORM UTILITY

    Note


    • Perform "Battery Status Info Update" after replacing the malfunctioning HV battery.

      Click here

    • Perform "Prediagnostic Battery Charge" after replacing the malfunctioning HV battery.

      Click here

    • Perform "Battery Diagnosis" after replacing the malfunctioning HV battery.

      Click here