FRAME WIRE INSTALLATION

PROCEDURE

1. INSTALL HV FLOOR UNDER WIRE

   CAUTION:

   Wear insulated gloves.

   
   

   1. 

      *1	Stud Clamp
      *a	Arrow

      Pass the HV floor under wire through the cabin and install the 3 nuts.

      Torque:

      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note

      Install the HV floor under wire in the direction of the arrow toward the front of the vehicle.

   2. Attach the clamp.

      Note

      Securely attach the clamp.

   3. Install a new stud clamp.

   4. 

      *1	Stud Clamp

      Install the wiring harness protector with the 4 nuts.

      Torque:

      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

   5. Install a new stud clamp.

   6. 

      *1	Stud Clamp

      Pass the HV floor under wire through the cabin and install the grommet.

   7. Install the 2 nuts.

      Torque:

      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

   8. Install the 2 bolts.

      Torque:

      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

   9. Attach the clamp.

      Note

      Securely attach the clamp.

   10. Install a new stud clamp.

   11. 

       Install the 2 nuts.

       Torque:

       8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

   12. 

       Install the 5 nuts.

       Torque:

       8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

   13. Attach the clamp.

       Note

       Securely attach the clamp.

   14. Remove the connector cover assembly.

       Click here

   15. 

       *A	for LHD
       *B	for RHD

       Connect the HV floor under wire.

       Note

       
       

       • Do not allow any foreign matter or water to enter the inverter with converter assembly.

       • Do not touch the connector waterproofing rubber or terminals.

       • Do not damage the connector, connector housings or inverter with converter assembly during connection.

       • Make sure that the connector are fully engaged.

   16. Install the bolt.

       Torque:

       8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

   17. Install the connector cover assembly.

       Click here

   18. 

       *A	for LHD
       *B	for RHD

       Attach the clamp.

   19. Install the bolt.

       Torque:

       8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

   20. for LHD:

       Install the wiring harness clamp bracket with the 2 nuts.

       Torque:

       8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

   21. 

       *A	for LHD
       *B	for RHD

       Attach the clamp.

   22. Install the bolt B.

       Torque:

       8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

   23. Attach the 2 claws and connect the HV floor under wire to the engine room relay block.

   24. Install the bolt A.

       Torque:

       10 N*m  { 102 kgf*cm, 7 ft.*lbf }

   25. 

       *A	for LHD
       *B	for RHD

       Attach the 3 claws and install the relay block cover.

   26. 

       Connect the HV floor under wire with the nut.

       Torque:

       7.55 N*m  { 77 kgf*cm, 67 in.*lbf }

   27. 

       Attach the claw and install the battery terminal connector cover.

   28. 

       Connect the 2 connectors and install the nut.

       Torque:

       8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

       Note

       Make sure that the connector is connected securely.

2. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR SUB-ASSEMBLY

   
   

   1. 

      Install the front No. 1 floor heat insulator sub-assembly with the 2 bolts.

      Torque:

      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

3. INSTALL FRONT NO. 2 FLOOR HEAT INSULATOR SUB-ASSEMBLY

   
   

   1. 

      Install the front No. 2 floor heat insulator sub-assembly with the 2 bolts.

      Torque:

      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

4. INSTALL FRONT NO. 5 FLOOR HEAT INSULATOR

   
   

   1. 

      Install the front No. 5 floor heat insulator with the 3 nuts.

      Torque:

      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

5. INSTALL FRONT NO. 6 FLOOR HEAT INSULATOR

   
   

   1. 

      Install the front No. 6 floor heat insulator with the 3 nuts.

      Torque:

      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

6. INSTALL NO. 10 HV BATTERY SHIELD PANEL

   Click here

7. INSTALL NO. 2 HYBRID BATTERY INTAKE DUCT

   Click here

8. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

   Click here

9. INSTALL QUARTER TRIM PANEL ASSEMBLY RH

   Tech Tips

   Use the same procedure described for the quarter trim panel assembly LH.

   Click here

10. INSTALL REAR INNER SEAT BELT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the rear No. 1 seat inner belt assembly LH.

    Click here

11. INSTALL QUARTER INSIDE TRIM BOARD RH

    Tech Tips

    Use the same procedure described for the quarter inside trim board LH.

    Click here

12. CONNECT FRONT OUTER SEAT BELT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the front outer seat belt assembly LH.

    Click here

13. INSTALL OUTER LAP BELT ANCHOR COVER

    Click here

14. INSTALL FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure described for the front door scuff plate LH.

    Click here

15. INSTALL REAR SEAT SPEAKER

    Click here

16. INSTALL REAR SEAT ASSEMBLY

    Click here

17. INSTALL FRONT SEAT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the front seat assembly LH.

    Click here

18. INSTALL FUEL TANK ASSEMBLY

    
    

    • w/ Canister Pump Module:

      Click here

    • w/o Canister Pump Module:

      Click here

19. INSTALL ENGINE ASSEMBLY WITH TRANSMISSION

    Click here

20. INSTALL SERVICE PLUG GRIP

    Click here

21. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

22. INSTALL NO. 2 DECK BOARD

    Click here