SUB RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL RADIATOR ASSEMBLY (for Inverter Coolant)


    1. B004AJ7C01
      *a Torque Wrench Fulcrum Length

      Attach the 2 claws and install the radiator assembly.

    2. Install the bolt A.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    3. Using a 10 mm union nut wrench, install the bolt B.

      Torque:
      Specified tightening torque
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.378 in.)): 7.9 N*m (81 kgf*cm, 70 in.*lbf)

    4. B004AL9C01
      *1 No. 2 Inverter Cooling Hose
      *2 No. 3 Inverter Cooling Hose
      *a Alignment Mark (Yellow)
      *b Rib
      *c 2.0 to 5.0 mm (0.079 to 0.196 in.)
      *d Upper Side
      *e LH Side

      Connect the No. 2 inverter cooling hose and No. 3 inverter cooling hose to the radiator assembly and slide the 2 hose clips to secure them.

      Note

      To prevent foreign matter from entering the radiator assembly and inverter cooling system, do not remove the pieces of cloth from the pipes and disconnected hoses until installation.

      Tech Tips


      • Make sure to align the alignment marks of the hoses with the ribs of the radiator assembly.

      • Make sure that the clips are positioned as shown in the illustration.

  2. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. B004BBK

      Install the upper radiator support sub-assembly with the 4 bolts.

      Torque:
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. Install the 2 clips.

    3. B004B18N01

      Attach the 2 clamps to connect the engine room main wire.

    4. Install the 3 bolts.

      Torque:
      Bolt A
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      Bolt B
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

  3. INSTALL LOW PITCHED HORN ASSEMBLY

    Click here

  4. INSTALL HOOD LOCK ASSEMBLY

    Click here

  5. INSTALL HOOD LOCK CONTROL CABLE COVER LH (for LHD)

    Click here

  6. INSTALL HOOD LOCK CONTROL CABLE COVER RH

    Tech Tips

    Use the same procedure described for the LH side.

  7. INSTALL HOOD LOCK RELEASE LEVER PROTECTOR

    Click here

  8. INSTALL NO. 1 AIR CLEANER INLET

    Click here

  9. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH

    Click here

  10. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH

    Click here

  11. INSTALL LOWER RADIATOR AIR DEFLECTOR

    Click here

  12. INSTALL RADIATOR SUPPORT TO FRAME SEAL RH

    Click here

  13. ADD COOLANT (for Inverter)

    Click here

  14. INSPECT FOR COOLANT LEAK (for Inverter)

    Click here