SUB RADIATOR REMOVAL

PROCEDURE


  1. DRAIN COOLANT (for Inverter)

    Click here

  2. REMOVE RADIATOR SUPPORT TO FRAME SEAL RH

    Click here

  3. REMOVE LOWER RADIATOR AIR DEFLECTOR

    Click here

  4. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH

    Click here

  5. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH

    Click here

  6. REMOVE NO. 1 AIR CLEANER INLET

    Click here

  7. REMOVE HOOD LOCK RELEASE LEVER PROTECTOR

    Click here

  8. REMOVE HOOD LOCK CONTROL CABLE COVER LH (for LHD)

    Click here

  9. REMOVE HOOD LOCK CONTROL CABLE COVER RH

    Tech Tips

    Use the same procedure described for the LH side.

  10. REMOVE HOOD LOCK ASSEMBLY

    Click here

  11. REMOVE LOW PITCHED HORN ASSEMBLY

    Click here

  12. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. B004B18

      Remove the 3 bolts.

    2. Detach the 2 clamps and disconnect the engine room main wire.

    3. B004BBK

      Remove the 4 bolts, 2 clips and upper radiator support sub-assembly.

  13. REMOVE RADIATOR ASSEMBLY (for Inverter Coolant)


    1. B000S7JC01
      *1 No. 2 Inverter Cooling Hose
      *2 No. 3 Inverter Cooling Hose

      Slide the 2 hose clips and disconnect the No. 2 inverter cooling hose and No. 3 inverter cooling hose from the radiator assembly.

    2. Remove the 2 bolts.

    3. Detach the 2 claws and remove the radiator assembly.

      Note


      • Put pieces of cloth into the pipes and disconnected hoses or cover the pipes and hoses with plastic bags to prevent foreign matter from entering the radiator assembly and cooling system.

      • Do not apply excessive force to the No. 2 inverter cooling hose and No. 3 inverter cooling hose.