HEADLIGHT ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

Note


  • Handle components indoors as much as possible to prevent foreign matter from entering and adhering to headlight assembly components.

  • Do not reuse parts which have reduced fastening ability due to thread damage.

  • When installing components, make sure that the wire harness is not pinched or pulled.

  • Do not use solvent to clean components. Only clean them with a dry cloth.

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL HEADLIGHT LEVELING MOTOR LH


    1. B000URCC01
      *a Connect to Blue Tape Area

      Install the headlight leveling motor LH with the screw.

    2. Connect the connector and attach the wire harness clamp.

      Tech Tips

      Connect the wire harness to the area taped in blue.

  2. INSTALL HEADLIGHT LED UNIT ASSEMBLY LH

    Note


    • Prevention of static electricity is required during this procedure.

    • Use static electricity countermeasures SST (desktop anti-static mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).

    • Perform work using clean rubber gloves.

    • Do not touch the headlight LED unit assembly LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    SST
    09890-47010   ( 09891-04020, 09891-04010, 09891-04030, 09891-04040 )

    1. B000UV3C01
      B000WYJ Install in this Direction

      Set the pivot collar to the headlight leveling motor LH.

      Tech Tips

      B000UFLC02
      *a Convex
      *b Concave

      Set the convex up and concave down.

    2. B000Y8G

      Set the horizontal rail, beam axis horizontal and vertical and vertical adjustment aiming screws for the headlight LED unit assembly.

      Tech Tips

      Align and set them according to the white and black arrows shown in the illustration.

    3. B000YTMC01
      B000WYJ Clockwise

      While holding the headlight LED unit assembly LH with one hand so that it does not fall over, tighten the vertical and horizontal aiming screw and vertical aiming screw 10 rotations.

    4. B000WZ4

      Hold the pivot collar.

    5. Attach the claw to connect the headlight LED unit assembly LH to the pivot collar.

    6. Connect the connector and attach the wire harness clamp.

    7. B000YTMC01
      B000WYJ Clockwise

      Tighten the vertical and horizontal aiming screw and vertical aiming screw until the protrusion and retaction amount is the same as that recorded.

    8. Connect the aiming extension and install the 2 screws.

      B000WG3

  3. INSTALL HEADLIGHT CORNERING LED UNIT LH

    Note


    • Prevention of static electricity is required during this procedure.

    • Use static electricity countermeasures SST (desktop anti-static mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).

    • Perform work using clean rubber gloves.

    • Do not touch the headlight cornering LED unit LH and headlight LED unit assembly LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    SST
    09890-47010   ( 09891-04020, 09891-04010, 09891-04030, 09891-04040 )

    1. Install the headlight cornering LED unit LH with the 3 screws.

    2. Connect the connector.

  4. INSTALL NO. 1 HEADLIGHT CLEARANCE LED UNIT LH

    Note


    • Prevention of static electricity is required during this procedure.

    • Use static electricity countermeasures SST (desktop anti-static mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).

    • Perform work using clean rubber gloves.

    • Do not touch the No. 1 headlight clearance LED unit LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    SST
    09890-47010   ( 09891-04020, 09891-04010, 09891-04030, 09891-04040 )

    1. Install the No. 1 headlight clearance LED unit LH with the 4 screws.

    2. Connect the connector.

  5. INSTALL HEADLIGHT LENS GASKET

    Note


    • The headlight lens gasket must not be reused.

    • Perform work using clean rubber gloves.

    • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.


    1. B000V41C01
      B000WCG Area to Clean

      Clean the headlight lens gasket installation groove.

    2. Prepare 2 screwdrivers, fold a piece of peeling paper over the tip of each screwdriver and fix the pieces of peeling paper in place with tape.

      Tech Tips

      Use the peeling paper that is supplied with the headlight lens gasket.

    3. B000W62

      Using scissors, cut the headlight lens gasket at a 90°.

    4. B000UGTC01
      B000TVO Starting Point
      B000WYJ Clockwise

      Starting from the position shown in the illustration, set the headlight lens gasket into the straight groove clockwise until it meets the corner groove.

      Note

      Lightly set the gasket in place without pulling.

    5. Fold the peeling paper over the tip of a screwdriver and fix it in place with tape.

      Note

      Use the peeling paper that is supplied with the seal.

    6. B000Y3QC01
      B000TT4 Corner Groove
      B000YA5 Headlight Lens Gasket
      B000WCG Peeling Paper

      Set the headlight lens gasket into the corner groove and using 2 screwdrivers with their tips wrapped with peeling paper, push the gasket into the bottom of the groove.

      Note


      • Lightly set the gasket in place without pulling.

      • If the headlight lens gasket is set while pulled, the gasket will be pushed up at the corner groove.

    7. Repeat the following order while working in a circle back to the starting point.


      1. Set headlight lens gasket into straight groove.

      2. Push into bottom of groove.

      3. Set into corner groove.

      4. Push into bottom of groove.

    8. B000YBLC01
      *a 20 mm (0.7874 in.)
      B000TT4 Corner Groove

      Using scissors, cut the headlight lens gasket at a 45° angle at the starting point so that the gasket overlaps itself 20 mm (0.7874 in.) and set the gasket in place.

    9. Check the installation condition of the headlight lens gasket.

      OK
      Gasket not pushed up or protruding.
      No gap where gasket overlaps.

      Note

      Check the corners carefully since the gasket can easily become pushed up in those areas.

  6. INSTALL HEADLIGHT LENS LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.


    1. B000TX5C01
      B000WCG Area to Clean

      Clean the headlight lens gasket contact surface.

    2. Set the headlight lens LH in place.

      Note

      B000V2UC01
      B000YA5 Headlight Lens Gasket
      B000Y3N Head Light Housing
      B000WCG Headlight Lens LH

      Set the headlight lens LH in the middle of the headlight lens gasket as shown in the illustration.

    3. Check that the entire circumference of the headlight lens LH is positioned above the middle of the headlight lens gasket.

    4. Attach the claw to install the headlight lens LH from the installation starting point.

      B000UBKC01
      *a Installation Starting Point - -
      B000WYJ Install in this Direction - -

    5. Using a T20H "TORX" driver, install the 3 "TORX" screws.

    6. Install the 7 screws.

      B000YA3C01
      *A Headlight Assembly LH Backside *B Headlight Assembly LH Surface
      *a "TORX" Screw - -

    7. Check the condition of the headlight lens gasket.

      OK
      Gasket contacts headlight lens LH and does not protrude out.

  7. INSTALL FRONT BUMPER BRACKET LH


    1. B000VC3

      Attach the guide to set the front bumper bracket LH.

    2. Attach the claw to return the outside of the headlight bezel LH to its original position.

      B000Z69C01
      B000WYJ Install in this Direction - -

    3. Install the 3 screws.

  8. INSTALL HEADLIGHT GASKET

    Click here

  9. INSTALL NO. 1 HEADLIGHT ECU SUB-ASSEMBLY LH

    Click here

  10. INSTALL DAYTIME RUNNING LIGHT COVER LH


    1. B000XF4C01
      B000WCG Area to Clean

      Clean the application area of the daytime running light cover LH shown in the illustration.

      Note

      Remove any remaining double-sided tape, and then clean and degrease the area.

    2. Remove the 2 peeling papers from a new daytime running light cover LH.

    3. Attach the claw to install the daytime running light cover LH.

    4. Apply pressure to the 2 pieces of double-sided tape.

      B000WE6C02
      B000WCG Double-sided Tape Application Area - -

    5. Install the clip.

  11. INSTALL RADIATOR GRILLE PROTECTOR LH


    1. B000Z35C01
      B000WCG Area to Clean

      Clean the application area of the radiator grille protector LH shown in the illustration.

      Note

      Remove any remaining double-sided tape, and then clean and degrease the area.

    2. B000WLKC01
      B000WCG Peeling Tape

      Attach a new radiator grille protector LH clip.

    3. Remove approximately 3 cm of the peeling tape.

    4. B000VJ3C01
      B000WYJ Install in this Direction

      While peeling the peeling tape, align the radiator grille protector LH to the curve and set it.

    5. B000U5BC01
      B000WYJ Press Here

      Press the set portion of the part with your finger to secure it.

      Note

      Do not slide your finger horizontally, as doing so may stretch the part unnecessarily.