FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front door disassembly/reassembly are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Disconnect cable from negative battery terminal Memorize steering angle neutral point LKA/LDA system

Click here

Pre-collision system
Parking assist monitor system

Click here

Steering sensor zero point calibration Variable gear ratio steering system

Click here


  • Power window regulator motor assembly

  • Front door window regulator sub-assembly

  • Door glass

  • Door glass run

 Initialize power window control system

  • Auto up and down function

  • Jam protection function

  • Catch protection function

  • Remote control function

  • Key-linked function

  • Key-off operation function

  • Window open warning function

Click here

Tech Tips


  • Use the same procedure as for the LHD and RHD vehicles.

  • The procedure listed below is for the LHD vehicles.

  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the LH side.

PROCEDURE


  1. PRECAUTION

    CAUTION:

    Be sure to read Precaution thoroughly before servicing.

    B000WAX

    Click here

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. REMOVE NO. 2 DECK BOARD

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Click here

    CAUTION:

    B000Y52

    • Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    • If the airbag deploys for any reason, it may cause a serious accident.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  4. REMOVE FRONT DOOR TRIM COVER SUB-ASSEMBLY LH (for Driver Side)


    1. B000WIUC01
      B000WCN Place Hand Here
      B000WYJ Remove in this Direction

      Grasp the end of the front door trim cover sub-assembly LH and front door trim board sub-assembly LH and while pulling back, detach the clip.

    2. B000XTA

      Detach the remaining clips and remove the front door trim cover sub-assembly LH.

  5. REMOVE COURTESY LIGHT ASSEMBLY LH (for Driver Side)

    Click here

  6. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH (for Driver Side)


    1. B000XU2

      Remove the 2 screws.

    2. B000VS3C01
      B000WCN Place Hand Here
      B000WYJ Remove in this Direction

      Grasp the end of the front door trim board sub-assembly LH and front door inside panel sub-assembly LH and while pulling back, detach the clips.

    3. B000WAGC01
      B000WCN Place Hand Here
      B000WYJ Remove in this Direction

      Place your hands at the position shown in the illustration and pull to detach the clips.

    4. B000VTUC01
      B000WCN Place Hand Here
      B000WYJ Remove in this Direction
      B000YNM Lift Up in this Direction

      Place your hands at the position shown in the illustration and pull to detach the remaining clips, then lift up the front door trim board sub-assembly LH in the direction of the arrow and detach the guide.

    5. B000XOF

      Disconnect the connector.

    6. B000XYH

      Disconnect the front door lock remote control cable assembly LH from the front door inside handle sub-assembly LH and remove the front door trim board sub-assembly LH.

  7. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY (for Driver Side)

    Click here

  8. REMOVE FRONT DOOR ASSIST GRIP ASSEMBLY RH (for Front Passenger Side)


    1. B000UAAC01
      B000WCN Place Hand Here
      B000WYJ Remove in this Direction

      Grasp the end of the front door assist grip assembly RH and front door trim board sub-assembly RH and while pulling back, detach the clip.

    2. B000Z06C01
      B000WCN Place Hand Here

      Place your hands at the position shown in the illustration, detach the clips.

    3. B000XSSC01
      B000WCN Place Hand Here

      Place your hands at the position shown in the illustration, detach the remaining clips and remove the front door assist grip assembly RH.

  9. REMOVE COURTESY LIGHT ASSEMBLY RH (for Front Passenger Side)

    Click here

  10. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY RH (for Front Passenger Side)


    1. B000UV6

      Remove the 3 screws.

    2. B000U1DC01
      B000WCN Place Hand Here
      B000WYJ Remove in this Direction

      Grasp the end of the front door trim board sub-assembly RH and front door inside panel sub-assembly RH and while pulling back, detach the clips.

    3. B000WX1C01
      B000WYJ Remove in this Direction

      Place your hands at the position shown in the illustration and lift up the front door trim board sub-assembly RH in the direction of the arrow and detach the guide.

    4. B000VMP

      Disconnect the connector.

    5. B000U4R

      Disconnect the front door lock remote control cable assembly RH from the front door inside handle sub-assembly RH and remove the front door trim board sub-assembly RH.

  11. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)

    Click here

  12. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. B000V3O

      Remove the 4 screws and front door inside handle sub-assembly LH.

  13. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH

    B000VOL

    1. Pull up the claws as shown in the illustration and remove the front door inner glass weatherstrip LH from the front door trim board sub-assembly LH.

  14. REMOVE INDICATOR LIGHT ASSEMBLY

    Click here

  15. REMOVE INDICATOR LIGHT BRACKET

    Click here

  16. REMOVE INDICATOR LIGHT COVER

    Click here

  17. REMOVE SEAT MEMORY SWITCH (for Driver Side)

    Click here

  18. REMOVE NO. 2 FRONT DOOR WIRE LH

    B000U9I

    1. Detach the clamps.

    2. Disconnect the connector and remove the No. 2 front door wire LH.

  19. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH

    Click here

  20. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH


    1. B000Y9WC01
      B000WCN Place Hand Here
      B000WYJ Remove in this Direction

      Place your hands on the front door lower frame bracket garnish LH and pull to detach the clips and remove the front door lower frame bracket garnish LH.

  21. REMOVE NO. 1 SPEAKER ASSEMBLY WITH BOX

    Click here

  22. REMOVE FRONT DOOR MULTIPLEX NETWORK ECU LH

    B000W5PC01
    B000XM7 Screw
    B000TT4 Connector

    1. Disconnect the 3 connectors.

    2. Remove the 2 screws and remove the front door multiplex network ECU LH.

  23. REMOVE NO. 1 FRONT DOOR HOLE COVER SUB-ASSEMBLY LH

    Click here

  24. REMOVE DOOR SIDE AIRBAG SENSOR LH

    Click here

  25. REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER LH

    Click here

  26. REMOVE FRONT DOOR DIVISION BAR SEAL LH

    B000WH8

    1. Using a clip remover, remove the 2 clips and front door division bar seal LH.

  27. REMOVE FRONT DOOR NO. 3 WEATHERSTRIP LH

    B000ULU

    1. Using a clip remover, remove the 3 clips and front door No. 3 weatherstrip LH.

  28. REMOVE FRONT DOOR WEATHERSTRIP LH

    B000W0IC01
    *a Clip <A>
    B000WCG Double-sided Tape

    1. Using a clip remover, detach the 3 clips <A>.

    2. Remove the double-sided tape.

    3. Detach the clips and remove the front door weatherstrip LH.

    4. Clean the door panel.

  29. REMOVE FRONT DOOR TRIM SEAL LH

    B000UKE

    1. Detach the clips and remove the front door trim seal LH.

  30. REMOVE REAR ACCESS PANEL WEATHERSTRIP LH

    B000WCLC01
    *a Clip <A>
    B000WCG Double-sided Tape

    1. Using a clip remover, remove the clip <A>.

    2. Detach the clips.

    3. Remove the adhesional surface of the double-sided tape and rear access panel weatherstrip LH.

    4. Clean the door panel.

  31. REMOVE FRONT DOOR INSIDE PANEL SUB-ASSEMBLY LH


    1. B000WSPC01
      B000WYJ Remove in this Direction

      Insert a hand into the service hole and detach the snap lock and remove the door lock side rod as shown in the illustration.

    2. B000UEI

      Remove the bolt from the vehicle body.

    3. B000Y73

      Detach the claws and disconnect the front door wire LH.

    4. B000W4KC01
      B000XM7 Grommet
      B000TT4 Connector

      Remove the grommet and disconnect the 2 connectors.

    5. B000UVSC01
      B000WYJ Open in this Direction

      Detach the claw and open the wire harness protector.

    6. Disconnect the connector.

    7. B000VIV

      Detach the clamps.

    8. B000VOZC01
      B000XM7 "TORX" screw
      B000TT4 Bolt
      B000YI8

      "TORX" bolt

      (w/ Rubber Cushion)
      B000VS4

      Front Door Inside Panel Plate

      ("TORX" screw)

      Remove the 4 bolts.

    9. Using a T30 "TORX" socket wrench, remove the "TORX" bolts, 7 "TORX" screws and 3 front door inside panel plates and remove the front door inside panel sub-assembly LH together with the front door glass sub-assembly LH.

      Note


      • Although CFRP material has high strength, there is a possibility of cracking if an excessive load is applied. As a result, pay attention to how it is handled.

      • Perform this operation with 2 or more people because of the risk of deformation or damage.

      • Be careful not to damage the front door glass sub-assembly LH.

  32. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH

    Click here

  33. REMOVE FRONT DOOR CHECK ASSEMBLY LH

    B000VOB

    1. Remove the 2 nuts and front door check assembly LH.

  34. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH


    1. B000UN1

      Remove the 5 hole plugs.

    2. B000VXY

      Remove the 3 nuts.

    3. B000VZ9

      Loosen the 2 nuts and remove the window regulator shims.

    4. B000ULOC01
      B000WYJ Remove in this Direction

      Lift up the glass in the direction shown in the illustration, loosen the bolt and remove the door window female stabilizer LH with the bolt.

    5. B000Z6X

      Remove the 2 bolts.

    6. B000Z7VC01
      B000WYJ Remove in this Direction(1)
      B000YNM Remove in this Direction(2)

      Pull out the front door upper glass stop of the front door glass sub-assembly LH from the front door upper window stop, slide the front and rear of the front door glass sub-assembly LH in the direction indicated by the arrows shown in the illustration to remove the front door glass sub-assembly LH.

      Note

      Do not damage the front door glass sub-assembly LH.

  35. REMOVE FRONT DOOR UPPER WINDOW STOP


    1. Remove the 2 front door upper window stops.

  36. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH


    1. B000UF3

      Remove the 2 nuts and front door front lower frame sub-assembly LH.

  37. REMOVE FRONT DOOR GLASS RUN LH


    1. Remove the front door glass run LH from the front door front lower frame sub-assembly LH.

  38. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    1. B000W2AC01
      B000XM7 Nut
      B000TT4 Connector

      Disconnect the connector and remove the 3 nuts.

    2. B000VUJ

      Remove the 4 nuts and front door window regulator sub-assembly LH.

  39. REMOVE FRONT DOOR WIRE LH


    1. B000YQE

      Detach the clamps and remove the front door wire LH.

  40. REMOVE HOLE PLUG


    1. B000YRV

      for Front Door Inside Panel Side:

      Remove the 2 hole plugs.

    2. B000XUH

      for Front Door Outer Panel Side:

      Remove the hole plug.

  41. REMOVE FRONT DOOR PANEL CUSHION


    1. B000UYK

      Detach the claws and remove the front door panel cushion.

  42. REMOVE OUTSIDE DOOR HANDLE SUB-ASSEMBLY LH


    1. B000VJAC01
      B000WCG Protective Tape

      Apply protective tape to the handle and door outer panel of the door outside handle sub-assembly LH to prevent damage.

    2. B000XNAC01
      B000XM7 Bolt
      B000TT4 Connector

      Detach the clamp and disconnect the 4 connectors.

    3. Remove the 4 bolts and outside door handle sub-assembly LH.

  43. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY LH


    1. B000WIB

      Using a T30 "TORX" socket wrench, remove the "TORX" screw.

    2. B000XXEC01
      B000WYJ Remove in this Direction

      Put the outside door handle in the full stroke position and remove the front door lock cylinder assembly LH.

  44. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY LH

    Click here

  45. REMOVE FRONT DOOR NO. 2 WEATHERSTRIP LH


    1. B000TTKC01
      *1 Grommet
      B000WCG Double-sided Tape

      Detach the grommet and adhesional surface of the double-sided tape.

    2. Using a clip remover, detach the clips and remove the front door No. 2 weatherstrip LH.

    3. Clean the door panel.

  46. REMOVE STEP PANEL WIRE LH


    1. B000XLQ

      Detach the clamps and remove the step panel wire LH.