QUARTER WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. CLEAN QUARTER WINDOW ASSEMBLY LH


    1. B000UCU

      Clean the outer circumference of the quarter window assembly LH with a non-residue solvent.

      Note


      • Do not touch the quarter window assembly LH surface after cleaning it.

      • Be careful not to damage the quarter window assembly LH and clip.

  2. INSTALL QUARTER WINDOW GLASS SPACER


    1. Remove the peeling paper from a new quarter window glass spacer.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    2. B000XFWC01
      *a Backside
      *b Align with Ceramic Notch

      Install the quarter window glass spacer to the quarter window assembly LH as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 16.0mm (0.630 in.)

  3. INSTALL QUARTER WINDOW ASSEMBLY LH


    1. Clean and shape the contact surface of the vehicle body.


      1. B000U9JC02
        *a Vehicle Body
        B000WCG Adhesive

        Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 1.0 mm (0.0394 in.) to 3.0 mm (0.118in.)

        Note

        Be careful not to damage the vehicle body.

        Tech Tips

        Leave approximately 1.0 mm (0.0394 in.) of adhesive on the vehicle body.

      2. Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

        Tech Tips

        Even if all of the adhesive has been removed, clean the vehicle body.

    2. Position the quarter window assembly LH.


      1. Install suction cups to the quarter window assembly LH.

      2. Using a brush or sponge, coat the body primer to the exposed part of the vehicle body.

        Note


        • Do not apply too much primer.

        • Do not apply primer to the adhesive.

        • When applying the primer, take care of the seams of the panel and spot welds.

      3. Using a brush or sponge, coat the glass primer as shown in the illustration.

        B000VH4C01
        *a Backside *b Adhesive Application Ceramic Notch
        B000WCG Glass Primer - -
        Standard Dimension
        Area Dimension
        a 15.0mm (0.591 in.)
        b 17.0mm (0.669 in.)
        c 20.0mm (0.787 in.)
        d 12.0mm (0.472 in.)
        e 11.0mm (0.433 in.)

        Note

        Do not apply too much primer.

      4. B000Y90C84
        *a Sealer Gun
        *b Nozzle
        B000WCG Adhesive

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a More than 12.0 mm (0.472 in.)
        b More than 8.0 mm (0.315 in.)

      5. Load the sealer gun with the cartridge.

      6. Apply adhesive to the glass as shown in the illustration.

        B000WPQC01
        *a Backside *b Adhesive Application Ceramic Notch
        B000WCG Adhesive - -
        Adhesive
        Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent
        Standard Dimension
        Area Dimension
        a 10.0mm (0.394 in.)
        b 5.0mm (0.197 in.)
        c 8.0mm (0.315 in.)
        d 4.0mm (0.157 in.)

    3. Install the quarter window assembly LH to the vehicle body.


      1. B000U30

        Using suction cups, attach the clip and install the quarter window assembly LH to the vehicle body.

        Note


        • Allow the primer to dry for 3 minutes or more.

        • Check that the clip are attached to the vehicle body correctly.

      2. Press it in gently along the rim.

        Tech Tips

        Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a gasket scraper, remove any excess or protruding adhesive.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    4. Connect the connector.

  4. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

    3. Remove the protective tape and match mark.

  5. INSTALL INNER ROOF SIDE GARNISH ASSEMBLY LH

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  6. INSTALL ROOF SIDE RAIL GARNISH ASSEMBLY LH

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  7. INSTALL INNER ROOF SIDE GARNISH LH

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  8. INSTALL CENTER PILLAR GARNISH ASSEMBLY LH

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  9. INSTALL QUARTER TRIM PANEL ASSEMBLY LH

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  10. INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH

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  11. INSTALL OUTER LAP BELT ANCHOR COVER

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  12. INSTALL REAR NO. 1 SEAT INNER BELT ASSEMBLY LH

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  13. INSTALL QUARTER INSIDE TRIM BOARD LH

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  14. INSTALL FRONT DOOR SCUFF PLATE LH

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  15. INSTALL REAR SEATBACK ASSEMBLY LH

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  16. INSTALL REAR SEATBACK COVER

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  17. INSTALL REAR SEAT SIDE GARNISH

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  18. INSTALL REAR SEAT CUSHION LOCK HOOK

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  19. INSTALL REAR SEAT CUSHION ASSEMBLY

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  20. INSTALL FRONT SEAT ASSEMBLY

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  21. INSTALL ROOF SIDE RAIL GARNISH SUB-ASSEMBLY LH

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  22. INSTALL UPPER QUARTER WINDOW MOULDING LH

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  23. PERFORM DIAGNOSTIC SYSTEM CHECK

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  24. CHECK SRS WARNING LIGHT

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  25. INITIALIZATION OF SEAT ECU

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