BACK WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or an equivalent high modulus adhesive.

PROCEDURE


  1. CLEAN BACK WINDOW GLASS


    1. When reusing the back window glass:


      1. B000VK4

        Using a gasket scraper, remove any remaining adhesive dam and adhesive residue from the back window glass.

        Note

        Be careful not to damage the back window glass.

    2. Clean the outer circumference of the back window glass with a non-residue solvent.

      Note


      • Do not touch the back window glass surface after cleaning it.

      • Even if using a new back window glass, clean the windshield glass with a non-residue solvent.

  2. INSTALL NO. 2 BACK WINDOW GLASS SPACER


    1. Apply the glass primer to the No. 2 back window glass spacer installation surface of the back window glass.

      Note

      Do not apply too much primer.

    2. Remove the peeling paper from a new No. 2 back window glass spacer.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. B000X10C01
      *a R End

      Install the No. 2 back window glass spacer to the back window glass as shown in the illustration.

      Note

      Allow the primer to dry for 3 minutes or more.

      Standard Dimension
      Area Dimension
      a 53.1 mm (2.01 in.)
      b 102.1 mm (4.02 in.)
      c 22.3 mm (0.878 in.)
      d 53.4 mm (2.10 in.)
      e 30.0 mm (1.18 in.)
      f 17.7 mm (0.697 in.)

  3. INSTALL NO. 1 BACK WINDOW GLASS SPACER


    1. Apply the glass primer to the No. 1 back window glass spacer installation surface of the back window glass.

      Note

      Do not apply too much primer.

    2. Remove the peeling paper from a new No. 1 back window glass spacer.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. B000XB6C01
      *a R End

      Install the No. 1 back window glass spacer to the back window glass as shown in the illustration.

      Note

      Allow the primer to dry for 3 minutes or more.

      Standard Dimension
      Area Dimension
      a 53.1 mm (2.09 in.)
      b 102.1 mm (4.02 in.)
      c 22.3 mm (0.878 in.)
      d 53.4 mm (2.10 in.)
      e 30.0 mm (1.18 in.)
      f 17.7 mm (0.697 in.)

  4. INSTALL BACK WINDOW GLASS SPACER

    Tech Tips

    Use the same procedure to remove the back window glass spacer on the other side.


    1. Apply the glass primer to the back window glass spacer installation surface of the back window glass.

      Note

      Do not apply too much primer.

    2. Remove the peeling paper from a new back window glass spacer.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. B000XK4C01
      *a R End

      Install the back window glass spacer to the back window glass as shown in the illustration.

      Note

      Allow the primer to dry for 3 minutes or more.

      Standard Dimension
      Area Dimension
      a 10.0 mm (0.394 in.)
      b 53.5 mm (2.11 in.)
      c 17.4 mm (0.685 in.)
      d 44.0 mm (1.73 in.)
      e 15.5 mm (0.610 in.)

  5. INSTALL LIGHT WIRE


    1. B000UBEC01
      *a Backside
      *b Alignment Mark (Ceramic Protrusion)

      Apply the glass primer to the light wire installation surface of the back window glass.

    2. B000V7C

      Remove the peeling paper from a new light wire.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. B000VJ7C01
      *a Backside

      Align a new light wire to the alignment mark shown in the illustration (ceramic protrusion) on the back window glass while and install it.

      Note

      Allow the primer to dry for 3 minutes or more.

  6. INSTALL CENTER STOP BRACKET


    1. Apply the glass primer to the center stop bracket installation surface of the back window glass.

      Note

      Do not apply too much primer.

    2. B000XZKC04
      B000WCG Double-sided Tape

      Install each piece of the double-sided tape as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 4.0 mm (0.157 in.)
      b 1.0 mm (0.0394 in.)
      c 0.5 mm (0.0197 in.)
      d 20 mm (0.787 in.)
      e 5.0 mm (0.197 in.)
      f 0.4 mm (0.0157 in.)
    3. B000XD0C02
      *a Backside
      *b Along surface of glass

      Remove the peeling paper from a new center stop bracket.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    4. Install the center stop bracket to the back window glass as shown in the illustration.

      Note

      Allow the primer to dry for 3 minutes or more.

      Standard Dimension
      Area Dimension
      a 8.4 mm (0.331 in.)

  7. INSTALL CENTER STOP LIGHT BRACKET LH


    1. Apply the glass primer to the center stop light bracket LH installation surface of the back window glass.

      Note

      Do not apply too much primer.

    2. B000YTAC03
      B000WCG Double-sided Tape

      Install the each double-sided tapes as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 4.0 mm (0.157 in.)
      b 1.0 mm (0.0394 in.)
      c 0.5 mm (0.0197 in.)
      d 20 mm (0.787 in.)
      e 5.0 mm (0.197 in.)
      f 0.4 mm (0.0157 in.)

    3. Remove the peeling paper from a new center stop light bracket LH.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    4. B000TZ4C05
      *a Backside
      *b Along surface of glass

      Install the center stop light bracket LH to the back window glass as shown in the illustration.

      Note

      Allow the primer to dry for 3 minutes or more.

      Standard Dimension
      Area Dimension
      a 8.4 mm (0.331 in.)

  8. INSTALL UPPER OUTSIDE BACK WINDOW MOULDING RH


    1. Apply the glass primer to the upper outside back window moulding RH installation surface of the back window glass.

      Note

      Do not apply too much primer.

    2. Remove the peeling paper from a new upper outside back window moulding RH.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. B000UCQC03
      *a Backside
      *b R End

      Install the upper outside back window moulding RH to the back window glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.


      • Make sure the installation position of the upper outside back window moulding RH is within a +/- 3 mm range.

      Standard Dimension
      Area Dimension
      a 5.0 mm (0.197 in.)
      b 7.3 mm (0.287 in.)

  9. INSTALL UPPER OUTSIDE BACK WINDOW MOULDING LH


    1. Apply the glass primer to the upper outside back window moulding LH installation surface of the back window glass.

      Note

      Do not apply too much primer.

    2. Remove the peeling paper from a new upper outside back window moulding LH.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. B000TUZC01
      *a Backside
      *a R End

      Install the upper outside back window moulding LH to the back window glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Make sure the installation position of the upper outside back window moulding LH is within a +/- 3 mm range.

      Standard Dimension
      Area Dimension
      a 5.0 mm (0.197 in.)
      b 7.3 mm (0.287 in.)

  10. INSTALL BACK WINDOW GLASS ADHESIVE DAM


    1. Installation position lower side:


      1. B000VCDC01
        *a Cut Off

        Cut the back window glass adhesive dam to the length shown in the illustration.

        Standard Dimension
        Area Dimension
        a 860 mm (2.82 ft.)

    2. Apply the glass primer to the back window glass adhesive dam installation surface of the back window glass.

      Note

      Do not apply too much primer.

    3. Remove the peeling paper from a new back window glass adhesive dam.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    4. Install the back window glass adhesive dam to the back window glass as shown in the illustration.

      B000VFGC01
      *a Backside *b Back Window Glass Adhesive Dam Positioning Ceramic Notch
      *c Back Window Glass Adhesive Dam Installation Base Line - -
      Standard Dimension
      Area Dimension
      a 8.6mm (0.339 in.)

  11. INSTALL WINDOW GLASS ADHESIVE DAM


    1. Apply the glass primer to the window glass adhesive dam installation surface of the back window glass.

      Note

      Do not apply too much primer.

    2. Remove the peeling paper from a new window glass adhesive dam.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. Install the window glass adhesive dam to the back window glass as shown in the illustration.

      B000YUJC03
      *a Backside - -
      Standard Dimension
      Area Dimension
      a 1.6 mm (0.0630 in.)
      b 5.3 mm (0.209 in.)
      c 16.0 mm (0.630 in.)
      d 3.3 mm (0.130 in.)
      e 22.5 mm (0.886 in.)
      f 4.1 mm (0.161 in.)

  12. INSTALL NO. 1 REAR WINDOW WIRE


    1. B000VVU

      Connect the connector and install the No. 1 rear window wire.

  13. INSTALL BACK WINDOW GLASS


    1. Clean and shape the contact surface of the vehicle body.


      1. B000U9JC02
        *a Vehicle Body
        B000WCG Adhesive

        Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 1.0 mm (0.0394 in.) to 3.0 mm (0.118in.)

        Note

        Be careful not to damage the vehicle body.

        Tech Tips

        Leave approximately 1.0 mm (0.0394 in.) of adhesive on the vehicle body.

      2. Clean the contact surface of the vehicle body with non-residue solvent.

        Tech Tips

        Even if all of the adhesive has been removed, clean the vehicle body.

    2. Position the windshield glass.


      1. Using suction cups, place the windshield glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. B000VY6C01
        *a Matchmarks

        When using a new back window glass:

        Place matchmarks on the back window glass and vehicle body at the locations indicated in the illustration.

        Tech Tips

        When reusing the back window glass check and correct the match mark positions.

      4. Using suction cups, remove the windshield glass.

      5. Using a brush or sponge, coat the body primer to the exposed part of the vehicle body.

        Note


        • Do not apply too much primer.

        • Do not apply primer to the adhesive.

        • When applying the primer, take care of the seams of the panel and spot welds.

    3. Using a brush or sponge, coat the glass primer as shown in the illustration.

      B000YHUC04
      *a Backside - -
      B000YA5 Glass Primer - -
      Standard Dimension
      Area Dimension
      a 14.0 mm (0.551 in.)
      b 11.0 mm (0.433 in.)
      c 19.0 mm (0.748 in.)

      Note

      Do not apply too much primer.

    4. B000Y90C84
      *a Sealer Gun
      *b Nozzle

      Cut off the tip of the cartridge nozzle as shown in the illustration.

      Standard Dimension
      Area Dimension
      a More than 12.0 mm (0.472 in.)
      b More than 8.0 mm (0.315 in.)

    5. Load the sealer gun with the cartridge.

    6. Apply adhesive to the glass as shown in the illustration.

      B000WLLC04
      *a Backside *b Adhesive Center Line
      ● Ceramic Notch - -
      B000WCG Adhesive - -
      Standard Dimension
      Area Dimension
      a 12.0 mm (0.472 in.)
      b 10.1 mm (0.398 in.)
      c 9.7 mm (0.382 in.)
      d 17.4 mm (0.685 in.)
      e 18.6 mm (0.732 in.)
      f 8.0 mm (0.315 in.)

      Note

      Allow the primer to dry for 3 minutes or more.

    7. Install the back window glass to the vehicle body.


      1. B000VY6C01
        *a Matchmarks

        Using suction cups, position the back window glass so that the matchmarks are aligned.

        Note


        • Check that the No. 1 windshield stopper and the No. 2 windshield stopper are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      2. Press it in gently along the rim.

        Tech Tips

        Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a gasket scraper, remove any excess or protruding adhesive.

        Note

        Apply adhesive as far as the edge of the back window glass.

      4. Hold the back window glass using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    8. Connect the each connector.

  14. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

    3. Remove the protective tape and match mark.

  15. INSTALL LOWER BACK WINDOW OUTSIDE MOULDING

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  16. INSTALL WIRE HARNESS GROMMET

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  17. INSTALL NO. 4 LUGGAGE ROOM WIRE

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  18. INSTALL LUGGAGE COMPARTMENT DOOR HINGE COVER LH

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  19. INSTALL LUGGAGE COMPARTMENT DOOR HINGE COVER RH

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  20. INSTALL UPPER NO. 1 LUGGAGE COMPARTMENT COVER LH

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  21. INSTALL UPPER NO. 1 LUGGAGE COMPARTMENT COVER RH

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  22. INSTALL REAR COMBINATION LIGHT BODY BRACKET LH

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  23. INSTALL REAR COMBINATION LIGHT BODY BRACKET RH

    Tech Tips

    Use the same procedure described for the LH side.

  24. INSTALL INNER LUGGAGE COMPARTMENT TRIM COVER LH

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  25. INSTALL INNER LUGGAGE COMPARTMENT TRIM COVER RH

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  26. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER

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  27. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

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  28. INSTALL LUGGAGE COMPARTMENT TRIM BOX

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  29. INSTALL REAR FLOOR FINISH PLATE

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  30. INSTALL SIDE TRIM BOX

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  31. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

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  32. INSTALL LUGGAGE COMPARTMENT TRIM COVER RH

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  33. INSTALL NO. 1 DECK BOARD

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  34. INSTALL REAR ROOF SIDE GARNISH SUB-ASSEMBLY LH

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  35. INSTALL REAR ROOF SIDE GARNISH SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  36. INSTALL UPPER QUARTER WINDOW MOULDING LH

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  37. INSTALL UPPER QUARTER WINDOW MOULDING RH

    Tech Tips

    Use the same procedure described for the LH side.

  38. INSTALL ROOF DRIP SIDE FINISH MOULDING LH

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  39. INSTALL ROOF DRIP SIDE FINISH MOULDING RH

    Tech Tips

    Use the same procedure described for the LH side.

  40. INSTALL CENTER STOP LIGHT ASSEMBLY

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  41. INSTALL ANTENNA ASSEMBLY WITH HOLDER

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  42. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY

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  43. INSTALL ROOF HEADLINING ASSEMBLY

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  44. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

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    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  45. INSTALL NO. 2 DECK BOARD

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  46. PERFORM DIAGNOSTIC SYSTEM CHECK

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  47. CHECK SRS WARNING LIGHT

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  48. INITIALIZATION OF SEAT ECU

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