COMPRESSOR REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  2. DISCONNECT FRONT STABILIZER BAR

    Click here

  3. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  4. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    for HFC-134a(R134a):

    Click here

    for HFO-1234yf(R1234yf):

    Click here

  5. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH


    1. B000WHZ

      Remove the 2 bolts and radiator support to crossmember brace sub-assembly RH.

  6. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH


    1. B000XDB

      Remove the 2 bolts and radiator support to crossmember brace sub-assembly LH.

  7. DISCONNECT NO. 2 PCV HOSE

    Click here

  8. DISCONNECT NO. 3 PCV HOSE

    Click here

  9. REMOVE AIR CLEANER HOSE ASSEMBLY

    Click here

  10. REMOVE AIR (WITH ELEMENT) CLEANER ASSEMBLY WITH AIR CLEANER INLET


    1. B000VAZC01
      *a Connector

      Detach the guide.

    2. Disconnect the vacuum hose from the connector.

      Note

      Do not apply excessive force to the vacuum hose.

    3. B000X9H

      Detach the clamp.

    4. Disconnect the 2 connectors.

    5. B000UGX

      Detach the clamp.

    6. Disconnect the connector.

    7. Remove the air (with element) cleaner assembly with air cleaner inlet from the clamp.

      B000YYNC01
      *1 Air Cleaner Support - -
      *a Clamp - -

    8. Remove the air (with element) cleaner assembly with air cleaner inlet from the air cleaner support.

      Note

      When removing the air (with element) cleaner assembly with air cleaner inlet, be careful not to lose the air cleaner support on the underside of the air (with element) cleaner assembly with air cleaner inlet.

  11. REMOVE INTAKE AIR CONNECTOR PIPE


    1. B000XB5C01
      B000XM7 Bolt
      B000TT4 Intake Air Connector Pipe Hose Clamp

      Loosen the intake air connector pipe hose clamp.

    2. Remove the bolt and intake air connector pipe.

  12. REMOVE FAN AND GENERATOR V BELT

    Click here

  13. DISCONNECT SUCTION HOSE SUB-ASSEMBLY A


    1. B000Y1E

      Remove the nut and disconnect the suction hose sub-assembly A from the suction tube sub-assembly B.

      Note

      Do not apply excessive force to the suction hose sub-assembly A and suction tube sub-assembly B.

    2. Remove the O-ring from the suction hose sub-assembly A.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  14. REMOVE AIR CLEANER SUPPORT BRACKET ASSEMBLY


    1. for RHD:


      1. B000WH5

        Disconnect the 2 connectors.

      2. Detach the clamp and remove the No. 10 connector holder from the air cleaner support bracket assembly.

    2. B000TZ5

      Remove the 2 bolts and air cleaner support bracket assembly.

  15. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. B000V8C

      Remove the bolt and disconnect the discharge hose sub-assembly from the compressor assembly with pulley.

      Note

      Do not apply excessive force to the discharge hose sub-assembly.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  16. REMOVE SUCTION HOSE SUB-ASSEMBLY A


    1. B000UW6

      Remove the bolt and suction hose sub-assembly A from the compressor assembly with pulley.

      Note

      Do not apply excessive force to the suction hose sub-assembly A.

    2. Remove the O-ring from the suction hose sub-assembly A.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  17. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY


    1. B000VYVC01
      B000XM7 Bolt (A)
      B000TT4 Connector
      B000YI8 Bolt (B)

      Disconnect the connector.

    2. Remove the bolt (A) and disconnect the wiring harness clamp bracket (bolt (A) fastening side).

    3. Detach the clamp.

    4. Remove the bolt (B) and disconnect the wiring harness clamp bracket (bolt (B) fastening side).

    5. B000ULHC01
      B000XM7 Bolt
      B000TT4 Nut

      Remove the 2 bolts and 2 nuts.

    6. B000YEI

      Using an E8 "TORX" socket wrench, remove the 2 stud bolts and compressor assembly with pulley.

      Note

      Do not drop or subject the parts to any impact.