CONDENSER REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    for HFC-134a(R134a):

    Click here

    for HFO-1234yf(R1234yf):

    Click here

  3. REMOVE FRONT BUMPER ASSEMBLY

    Click here

  4. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  5. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

    Click here

  6. DRAIN ENGINE COOLANT

    Click here

  7. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH


    1. B000YOI

      Remove the 2 bolts and radiator support to crossmember brace sub-assembly RH.

  8. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH


    1. B000YXY

      Remove the 2 bolts and radiator support to crossmember brace sub-assembly LH.

  9. REMOVE AIR (WITH ELEMENT) CLEANER ASSEMBLY WITH AIR CLEANER INLET


    1. B000YGXC01
      *a Connector

      Detach the guide.

    2. Disconnect the vacuum hose from the connector.

      Note

      Do not apply excessive force to the vacuum hose.

    3. B000VS8

      Detach the clamp.

    4. Disconnect the 2 connectors.

    5. B000Z11

      Detach the clamp.

    6. Disconnect the connector.

    7. Loosen the No. 2 air cleaner hose clamp.

      B000X7XC01
      *1 Air Cleaner Support - -
      *a Clamp - -
      B000XM7 No. 2 Air Cleaner Hose Clamp - -

    8. Remove the air (with element) cleaner assembly with air cleaner inlet from the clamp.

    9. Remove the air (with element) cleaner assembly with air cleaner inlet from the air cleaner support.

      Note

      When removing the air (with element) cleaner assembly with air cleaner inlet, be careful not to lose the air cleaner support on the underside of the air (with element) cleaner assembly with air cleaner inlet.

  10. REMOVE HOOD LOCK RELEASE LEVER PROTECTOR

    Click here

  11. REMOVE HOOD LOCK CONTROL CABLE COVER RH


    1. B000Z1Q

      Detach the clamp and remove the hood lock control cable cover RH.

  12. REMOVE HOOD LOCK CONTROL CABLE COVER LH (for LHD)

    Click here

  13. REMOVE HOOD LOCK ASSEMBLY

    Click here

  14. REMOVE LOW PITCHED HORN ASSEMBLY

    Click here

  15. REMOVE LOWER ARM BRACKET BRACE SUB-ASSEMBLY RH


    1. B000V6N

      Remove the 2 bolts and lower arm bracket brace sub-assembly RH.

  16. REMOVE LOWER ARM BRACKET BRACE SUB-ASSEMBLY LH


    1. B000TZY

      Remove the 2 bolts and lower arm bracket brace sub-assembly LH.

  17. REMOVE UPPER RADIATOR SUPPORT


    1. for LHD:


      1. Detach the clamp and disconnect the engine room main wire.

        B000XTO

    2. for RHD:


      1. B000ZC7

        Detach the clamp and disconnect the engine room main wire.

    3. B000XK6C01
      B000XM7 Bolt
      B000TT4 Radiator Support Cushion
      B000WYJ Remove in this Direction

      Remove the 5 bolts.

    4. While lifting the upper radiator support upwards, detach the 2 radiator support cushions and remove the upper radiator support.

      Note

      When disconnecting the upper radiator support, do not damage the cooler condenser assembly, sub radiator assembly and radiator assembly.

  18. DISCONNECT RADIATOR HOSE SUB-ASSEMBLY


    1. B000Y9P

      Using pliers, grip the claws of the hose clip and slide the hose clip to disconnect the radiator hose sub-assembly.

      Note


      • Do not apply excessive force to the sub radiator assembly or radiator hose sub-assembly.

      • Prepare a drain pan or cloth in case the coolant leaks.

  19. DISCONNECT NO. 2 RADIATOR HOSE SUB-ASSEMBLY


    1. B000X48

      Using pliers, grip the claws of the hose clip and slide the hose clip to disconnect the No. 2 radiator hose sub-assembly.

      Note


      • Do not apply excessive force to the sub radiator assembly or No. 2 radiator hose sub-assembly.

      • Prepare a drain pan or cloth in case the coolant leaks.

  20. DISCONNECT LIQUID TUBE SUB-ASSEMBLY A


    1. B000WTQ

      Remove the 2 bolts and disconnect liquid tube sub-assembly A and No. 1 cooler refrigerant hose bracket from the cooler condenser assembly.

      Note

      Do not apply excessive force to the liquid tube sub-assembly A.

    2. Remove the O-ring from the liquid tube sub-assembly A.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  21. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. B000TTX

      Remove the bolt and disconnect the discharge hose sub-assembly from the cooler condenser assembly.

      Note

      Do not apply excessive force to the discharge hose sub-assembly.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  22. REMOVE COOLER CONDENSER ASSEMBLY


    1. B000VWX

      Detach the claw.

    2. B000VBTC01
      B000WYJ Remove in this Direction

      While lifting the cooler condenser assembly in the direction of the arrow shown in the illustration, detach the guide and remove the cooler condenser assembly and sub radiator assembly.

      Note


      • When removing the cooler condenser assembly and sub radiator assembly, do not damage the cooler condenser assembly, sub radiator assembly and radiator assembly.

      • Prepare a drain pan or cloth in case the coolant leaks.

    3. B000W3S

      Remove the 2 bolts and the sub radiator assembly from the cooler condenser assembly.