FRONT BRAKE REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

    Tech Tips

    Fully tighten the front disc brake bleeder plug after bleeding the system.

  2. INSTALL PISTON SEAL


    1. B000XPLC03
      B000WCG Lithium soap base glycol grease

      Apply lithium soap base glycol grease to the entire circumference of a 6 new piston seals.

    2. B000U7Y

      Install the 6 piston seals to the disc brake cylinder assembly LH.

      Note

      Securely install the piston seal into the groove of the disc brake cylinder assembly LH.

  3. INSTALL FRONT DISC BRAKE PISTON


    1. B000XUWC02
      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      B000WCG Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 6 new cylinder boots.

    2. Install the 6 cylinder boots to the front disc brake piston.

      Note

      Securely install the cylinder boot into the groove of the front disc brake piston.

    3. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston, and install it to the disc brake cylinder assembly LH.

      Note

      Do not forcibly install the front disc brake piston into the disc brake cylinder assembly LH.

  4. INSTALL CYLINDER BOOT


    1. B000UGPC01
      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      *3 Disc Brake Cylinder Assembly LH

      Install the cylinder boot to the disc brake cylinder assembly LH as shown in the illustration.

      Note


      • Securely install the cylinder boot into the groove of the front disc brake cylinder and front disc brake piston.

      • Do not damage the cylinder boot.

  5. INSTALL DISC BRAKE FITTING KIT FRONT


    1. B000VNCC02
      *1 No. 1 Anti-Rattle Spring
      *2 No. 2 Anti-Rattle Spring

      Install the No. 1 anti-rattle spring and No. 2 anti-rattle spring.

    2. B000W1NC01
      B000WYJ Install in this Direction (1)
      B000YNM Install in this Direction (2)

      While pushing the anti-rattle spring upwards from the bottom, install the torque pin.

    3. B000VV8

      Install a new pin hold clip.

      Note

      Lightly pull on the torque pin to check that the pin hold clip is securely attached.