FRONT BRAKE INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSTALL FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT

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2. INSTALL PAD WEAR INDICATOR WIRE CLIP (for RH Side)

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3. INSTALL FRONT DISC BRAKE PAD

   
   

   1. 

      Install the front disc brake pads to the disc brake cylinder assembly LH.

4. INSTALL FRONT DISC LH

   
   

   1. 

      Check the identification mark to determine the installation side.

      Note

      The front disc needs to be installed to the correct side of the vehicle. There is a "L", indicating the disc for the left wheel, or a "R", indicating the disc for the right wheel, engraved on the disc in the position shown in the illustration.

   2. When reusing the front disc LH:

      
      
      1. 

         *a

         Matchmark

         Align the matchmarks of the front disc LH and front axle hub sub-assembly, and install the front disc LH.

   3. When replacing the front disc LH:

      
      

      1. Inspect the front disc runout.

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      2. Select the installation position where the front disc has minimal runout, and install the front disc LH.

   4. Temporarily install the 5 hub nuts.

5. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH

   
   

   1. Install the disc brake cylinder assembly to the steering knuckle with the 2 bolts.

      Torque:

      135 N*m  { 1377 kgf*cm, 100 ft.*lbf }

6. CONNECT FRONT FLEXIBLE HOSE

   
   

   1. Connect the front flexible hose to the disc brake cylinder assembly with a new union bolt and a new gasket.

      Torque:

      39.2 N*m  { 400 kgf*cm, 29 ft.*lbf }

      Note

      Install the front flexible hose lock securely into the lock hole in the disc brake cylinder assembly.

7. INSTALL FRONT PAD WEAR INDICATOR WIRE ASSEMBLY RH (for RH Side)

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8. CONNECT BRAKE BOOSTER PUMP CONNECTOR

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9. BLEED BRAKE LINE

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10. INSTALL FRONT WHEEL

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