BRAKE PEDAL STROKE SENSOR(for RHD) INSTALLATION

CAUTION / NOTICE / HINT

Note

While the battery is connected, even if the engine switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch turns on. Therefore during servicing of the brake system components, do not operate the brake pedal and open/close the doors while the battery is connected.

PROCEDURE


  1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

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  2. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note


    • Do not drop the brake pedal stroke sensor assembly.

    • If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.


    1. When installing a new brake pedal stroke sensor assembly:

      Note

      Do not break the brake pedal stroke sensor assembly lever set pin before installing the brake pedal stroke sensor assembly with the 2 nuts.


      1. B000YSMC01
        *a Brake Pedal Stroke Sensor Assembly Lever
        *b Brake Pedal Groove
        *c Brake Pedal Stroke Sensor Assembly Lever Set Pin

        Install a new brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

        Torque:
        8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

        Note


        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

      2. Connect the connector.

      3. Firmly depress the brake pedal to break the brake pedal stroke sensor assembly lever set pin.

      4. Remove the broken lever set pin.

    2. When reusing the brake pedal stroke sensor assembly:


      1. B000WXKC01
        *a Brake Pedal Stroke Sensor Assembly Lever
        *b Brake Pedal Groove

        Install the brake pedal stroke sensor assembly to the brake pedal support assembly and tighten the 2 nuts.

        Note


        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

      2. Connect the connector.

  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

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  4. ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note

    When the brake pedal stroke sensor assembly is being reused, perform the following procedure to adjust it.


    1. Connect the GTS to the DLC3 with the engine switch off.

    2. Turn the engine switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Chassis / ABS/VSC/TRAC / Data List / Stroke Sensor.


      Chassis > ABS/VSC/TRAC > Data List
      Tester Display
      Stroke Sensor
    5. B000TUA

      Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the right or left to adjust the output voltage so that it is within the following range.

      Standard Voltage (without the brake pedal depressed)
      0.8 to 1.2 V

    6. Tighten the 2 nuts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      Do not depress the brake pedal after turning the engine switch on (IG).

    7. Turn the GTS off and turn the engine switch off.

    8. Disconnect the GTS from the DLC3.

  5. INSTALL STEERING ACTUATOR ASSEMBLY (w/ VGRS)

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  6. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

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  7. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

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  8. CHECK AND CLEAR DTC

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