ENGINE OIL COOLER INSTALLATION

PROCEDURE

1. INSTALL OIL COOLER ASSEMBLY

   
   

   1. Clean the installation surfaces of the oil thermostat housing assembly.

   2. Install a new O-ring to the oil thermostat housing assembly.

   3. Clean the installation surfaces of the oil cooler assembly.

   4. Install a new O-ring to the oil cooler assembly.

   5. Apply a small amount of engine oil to the oil cooler union bolt.

   6. Install the oil thermostat housing assembly, oil cooler assembly and a new gasket with the oil cooler union bolt and bolt.

      Torque:

      for oil cooler union bolt

      59 N*m  { 602 kgf*cm, 44 ft.*lbf }

      for bolt

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

   7. Connect the No. 2 water by-pass hose and No. 8 water by-pass hose and slide the 2 clips to secure them.

2. ADD ENGINE OIL

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3. CHECK ENGINE OIL LEVEL

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4. ADD ENGINE COOLANT

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5. INSPECT FOR COOLANT LEAK

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6. INSPECT FOR ENGINE OIL LEAK

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7. INSTALL AIR CLEANER HOSE ASSEMBLY

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8. CONNECT NO. 2 PCV HOSE

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9. CONNECT NO. 3 PCV HOSE

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10. INSTALL AIR CLEANER WITH ELEMENT ASSEMBLY LH

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11. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH

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12. INSTALL LOWER RADIATOR AIR DEFLECTOR

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13. INSTALL RADIATOR SUPPORT TO FRAME SEAL RH

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14. INSTALL RADIATOR SUPPORT TO FRAME SEAL LH

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15. INSTALL FRONT STABILIZER BAR

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