WATER PUMP REMOVAL

PROCEDURE


  1. REMOVE V-BANK COVER SUB-ASSEMBLY

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  2. REMOVE RADIATOR SUPPORT TO FRAME SEAL LH

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  3. REMOVE RADIATOR SUPPORT TO FRAME SEAL RH

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  4. REMOVE LOWER RADIATOR AIR DEFLECTOR

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  5. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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  6. REMOVE ENGINE UNDER COVER REINFORCEMENT

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  7. DRAIN ENGINE COOLANT

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  8. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH

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  9. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH

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  10. REMOVE AIR CLEANER WITH ELEMENT ASSEMBLY LH

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  11. REMOVE AIR CLEANER WITH ELEMENT ASSEMBLY RH

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  12. DISCONNECT NO. 2 PCV HOSE

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  13. DISCONNECT NO. 3 PCV HOSE

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  14. REMOVE AIR CLEANER HOSE ASSEMBLY

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  15. REMOVE INTAKE AIR CONNECTOR PIPE

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  16. DISCONNECT RESERVE TANK OUTLET HOSE

    B000VJX

    1. Slide the clip and disconnect the reserve tank outlet hose from the water inlet housing.

  17. REMOVE FAN AND GENERATOR V BELT

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  18. DISCONNECT NO. 3 RADIATOR HOSE

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  19. REMOVE WATER INLET HOUSING


    1. B000XSR

      Remove the bolt and separate the wire harness clamp bracket from the water inlet housing.

    2. B000UUA

      Slide the clip and disconnect the No. 5 water by-pass hose from the water inlet housing.

    3. B000Y6E

      Remove the 3 bolts and separate the water inlet housing from the engine water pump assembly.

    4. Remove the No. 1 water inlet housing gasket from the engine water pump assembly.

    5. B000V3U

      Slide the 2 clips and remove the water inlet hose from the water inlet housing and front water by-pass joint.

    6. B000XV0

      Slide the clip and remove the water inlet housing from the No. 3 water by-pass hose.

  20. REMOVE WATER PUMP PULLEY


    1. B000VVRC02
      *a Protective Tape
      *b Hold
      *c Turn

      Using a screwdriver or equivalent with its tip wrapped in protective tape, hold the water pump pulley.

    2. Remove the 4 bolts and water pump pulley.

  21. REMOVE ENGINE WATER PUMP ASSEMBLY


    1. B000WHP

      Remove the 9 bolts, engine water pump assembly and water pump gasket from the timing chain cover assembly.