RADIATOR REMOVAL

PROCEDURE


  1. REMOVE FRONT BUMPER

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  2. REMOVE V-BANK COVER SUB-ASSEMBLY

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  3. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


  4. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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  5. REMOVE ENGINE UNDER COVER REINFORCEMENT


    1. B000YVB

      Remove the 4 bolts and engine under cover reinforcement from the strut bar bracket support sub-assembly.

  6. DRAIN ENGINE COOLANT

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  7. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH

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  8. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH

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  9. REMOVE AIR CLEANER WITH ELEMENT ASSEMBLY LH

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  10. REMOVE AIR CLEANER WITH ELEMENT ASSEMBLY RH

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  11. DISCONNECT NO. 2 PCV HOSE

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  12. DISCONNECT NO. 3 PCV HOSE

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  13. REMOVE AIR CLEANER HOSE ASSEMBLY

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  14. REMOVE INTAKE AIR CONNECTOR PIPE

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  15. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY


    1. B000TOL

      Remove the 6 nuts and No. 2 front bumper reinforcement sub-assembly.

  16. REMOVE RADIATOR SUPPORT EXTENSION LH


    1. B000XRN

      Remove the 3 screws and disconnect the front bumper fender liner LH from the radiator support extension LH.

    2. B000X0J

      Remove the 3 screws, detach the 2 claws and remove the radiator support extension LH from the radiator support opening cover.

  17. REMOVE RADIATOR SUPPORT EXTENSION RH


    1. B000W8P

      Remove the 3 screws and disconnect the front fender liner RH from the radiator support extension RH.

    2. B000V1L

      Remove the 3 screws, detach the 2 claws and remove the radiator support extension RH from the radiator support opening cover.

  18. REMOVE RADIATOR SUPPORT OPENING COVER


    1. B000YL5

      Remove the 4 screws, detach the 3 claws and remove the radiator support opening cover from the front crossmember sub-assembly.

  19. REMOVE LOWER ARM BRACKET BRACE SUB-ASSEMBLY LH

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  20. REMOVE LOWER ARM BRACKET BRACE SUB-ASSEMBLY RH

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  21. REMOVE HOOD LOCK RELEASE LEVER PROTECTOR

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  22. REMOVE HOOD LOCK ASSEMBLY

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  23. REMOVE HOOD LOCK CONTROL CABLE COVER LH (for LHD)

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  24. REMOVE HOOD LOCK CONTROL CABLE COVER RH

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  25. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. B000WTV

      Disconnect the 2 connectors, detach the 2 wire harness clamps to disconnect the engine room main wire from the radiator reserve tank assembly.

    2. B000WCS

      Slide the clip and disconnect the radiator reserve tank hose from the radiator assembly.

    3. Detach the 2 clamps and disconnect the reserve tank hose from the fan with motor assembly.

    4. B000Z1B

      Slide the clip and remove the radiator reserve tank hose from the radiator reserve tank assembly.

    5. Slide the clip and disconnect the reserve tank outlet hose from the radiator reserve tank assembly.

    6. B000WXV

      Remove the 2 bolts, clip and radiator reserve tank assembly from the fan with motor assembly.

  26. DISCONNECT NO. 1 RADIATOR HOSE


    1. B000YNP

      Slide the clip and disconnect the No. 1 radiator hose from the front water by-pass joint.

  27. DISCONNECT NO. 3 RADIATOR HOSE


    1. B000X2X

      Slide the clip and disconnect the No. 3 radiator hose from the water inlet with thermostat sub-assembly.

  28. DISCONNECT TRANSMISSION OIL COOLER HOSE


    1. B000YP7

      Slide the clip and disconnect the transmission oil cooler hose from the radiator assembly.

  29. DISCONNECT NO. 3 ENGINE WIRE


    1. B000UO9

      Detach the 2 wire harness clamps, claw and remove the 2 bolts and No. 3 engine wire.

  30. DISCONNECT NO. 1 OIL COOLER INLET HOSE


    1. B000XUR

      Slide the clip and disconnect the No. 1 oil cooler inlet hose from the radiator assembly.

  31. DISCONNECT WATER BY-PASS HOSE


    1. B000Y12

      Slide the clip and disconnect the water by-pass hose from the oil cooler assembly.

      Note

      Do not deform the oil cooler assembly.

  32. DISCONNECT ENGINE ROOM MAIN WIRE


    1. B000ZBX

      Detach the 3 wire harness clamps, and disconnect the 4 connectors and engine room main wire.

  33. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. B000YJ0

      Remove the 5 bolts and upper radiator support sub-assembly.

  34. REMOVE HOOD LOCK SUPPORT BRACE


    1. B000VIP

      Remove the bolt and hood lock support brace from the front crossmember sub-assembly.

  35. DISCONNECT LIQUID TUBE SUB-ASSEMBLY A

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  36. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. Disconnect the discharge hose from the cooler compressor assembly.

      Click here

    2. Disconnect the discharge hose from the cooler condenser assembly.

      Click here

  37. REMOVE RADIATOR ASSEMBLY


    1. B000TWM

      Detach the 2 claws, 2 guides and disconnect the cooler condenser assembly from the radiator assembly.

      Note

      Do not allow the cooler condenser assembly to interfere with the radiator assembly.

    2. B000W21

      Remove the 6 bolts and front crossmember sub-assembly.

      Note

      Perform the following procedure with 2 or more people to prevent damage to the radiator assembly.

    3. B000V6GC02
      B000WYJ Remove in this Direction

      Remove the radiator assembly from the vehicle together with the fan with motor assembly as shown in the illustration.

      Note

      When removing the radiator assembly from the vehicle, do not apply excessive force to the cooler pipe or cooling hoses.

  38. REMOVE REAR RADIATOR SIDE AIR GUIDE PLATE LH


    1. B000Y91

      Detach the 3 claws and remove the rear radiator side air guide plate LH.

  39. REMOVE NO. 1 RADIATOR HOSE


    1. B000X6V

      Slide the clip and disconnect the No. 2 radiator hose sub-assembly from the No. 1 radiator pipe.

    2. B000XKQ

      Detach the radiator hose clamp and No. 1 radiator hose from the fan with motor assembly.

    3. Slide the clip and remove the No. 1 radiator hose from the radiator assembly.

  40. REMOVE NO. 2 RADIATOR HOSE SUB-ASSEMBLY


    1. B000YDL

      Remove the bolt, clip and No. 2 radiator hose sub-assembly from the radiator assembly.

  41. REMOVE DISCHARGE HOSE SUB-ASSEMBLY


    1. B000V9I

      Detach the clamp and remove the discharge hose sub-assembly from the fan with motor assembly.

  42. REMOVE REAR RADIATOR SIDE AIR GUIDE PLATE RH


    1. B000WPE

      Detach the 2 claws and remove the rear radiator side air guide plate RH.

  43. REMOVE RADIATOR HOSE SUB-ASSEMBLY


    1. B000Y2K

      Remove the 2 clips, clamp and the radiator hose sub-assembly from the radiator assembly.

  44. REMOVE NO. 2 RADIATOR HOSE


    1. B000TVL

      Slide the clip and remove the No. 2 radiator hose from the radiator assembly.

  45. REMOVE FAN WITH MOTOR ASSEMBLY


    1. B000X7B

      Remove the 2 bolts, detach the 2 guides and remove the fan with motor assembly from the radiator assembly.

  46. REMOVE RADIATOR SUPPORT CUSHION


    1. Remove the 2 radiator support cushions from the radiator assembly.

  47. REMOVE LOWER RADIATOR SUPPORT


    1. Remove the 2 lower radiator supports from the radiator assembly.

  48. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL


    1. Remove the 2 No. 1 radiator to support seals from the radiator assembly.

  49. REMOVE NO. 2 RADIATOR TO SUPPORT SEAL


    1. Remove the No. 2 radiator to support seal from the radiator assembly.

  50. REMOVE NO. 3 RADIATOR TO SUPPORT SEAL


    1. Remove the No. 3 radiator to support seal from the radiator assembly.

  51. REMOVE NO. 4 RADIATOR TO SUPPORT SEAL


    1. Remove the No. 2 radiator to support seal from the radiator assembly.

  52. REMOVE NO. 5 RADIATOR TO SUPPORT SEAL


    1. Remove the No. 5 radiator to support seal from the radiator assembly.