INTAKE MANIFOLD REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the intake air surge tank assembly assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedure Effect/Inoperative when not Performed Link
Disconnect cable from negative battery terminal Memorize steering angle neutral point LKA/LDA system

Click here

Pre-collision system
Parking assist monitor system

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Steering sensor zero point calibration Variable gear ratio steering system

Click here

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  4. REMOVE RADIATOR SUPPORT TO CROSS MEMBER BRACE SUB-ASSEMBLY LH

    Click here

  5. REMOVE RADIATOR SUPPORT TO CROSS MEMBER BRACE SUB-ASSEMBLY RH

    Click here

  6. REMOVE AIR CLEANER WITH ELEMENT ASSEMBLY RH

    Click here

  7. REMOVE AIR CLEANER WITH ELEMENT ASSEMBLY LH

    Click here

  8. REMOVE INTAKE AIR CONNECTOR PIPE


    1. B000X8D

      Remove the bolt, hose clamp and intake air connector pipe.

  9. REMOVE INTAKE AIR SOUND CREATOR


    1. B000VC6

      Remove the 2 bolts, hose clamp and intake air sound creator.

  10. REMOVE NO. 2 INTAKE AIR CONNECTOR PIPE


    1. B000UT6

      Detach the air cleaner hose clamp.

    2. Remove a bolt.

    3. Slide the clamp and remove the No. 2 intake air connector pipe from the No. 3 intake air connector pipe.

  11. REMOVE AIR CLEANER HOSE CLAMP


    1. B000VRR

      Detach the clamp and remove the air cleaner hose clamp.

  12. REMOVE PURGE VSV

    Click here

  13. REMOVE INJECTOR DRIVER

    Click here

  14. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

    Click here

  15. DISCONNECT ENGINE WIRE


    1. Remove the 2 bolts and 4 nuts.

      B000XCQC01
      B000XM7 Bolt B000TT4 Nut
      B000YI8 Connector B000VS4 Fuel Tube Sub-assembly

    2. Detach the 4 clamps.

    3. Disconnect the 17 connectors.

    4. Detach the fuel tube sub-assembly from the engine wire.

    5. B000VBQC03
      B000XM7 Bolt
      B000TT4 Connector
      B000YI8 Nut

      Remove the 2 bolts and nut.

    6. Detach the 4 clamps.

    7. Disconnect the 5 connectors.

    8. B000U5RC02
      B000XM7 Bolt
      B000TT4 Connector

      Remove the 2 bolts.

    9. Detach the 6 clamps.

    10. Disconnect the 7 connectors.

  16. DISCONNECT NO. 5 ENGINE WIRE


    1. B000UNK

      Detach the 4 clamps to disconnect the No. 5 engine wire from the intake air surge tank assembly.

  17. DISCONNECT VACUUM HOSE SUB-ASSEMBLY


    1. B000YLG

      Detach the 2 clamps and disconnect the vacuum hose sub-assembly from the intake air surge tank assembly.

  18. REMOVE FUEL VAPOR FEED HOSE


    1. B000UYY

      Slide the clip and remove the fuel vapor feed hose from the intake air surge tank assembly.

  19. DISCONNECT PCV HOSE


    1. B000V86

      Slide the clip and disconnect the PCV hose from the intake air surge tank assembly.

  20. REMOVE INJECTOR DRIVER BRACKET


    1. B000UAO

      Remove the 4 bolts and 2 injector driver brackets from the intake air surge tank assembly, cylinder head cover sub-assembly LH and cylinder head cover sub-assembly.

  21. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY


    1. B000YG0C01
      *1 Heater Water Inlet Hose
      *2 Heater Water Outlet Hose
      *3 No. 3 Water By-pass Hose
      *4 Water By-pass Hose
      *5 No. 5 Water By-pass Hose

      Slide the clip and disconnect the No. 3 water by-pass hose from the water by-pass pipe sub-assembly.

    2. Slide the clip and disconnect the water by-pass hose from the water by-pass pipe sub-assembly.

    3. Slide the clip and disconnect the No. 5 water by-pass hose from the water by-pass pipe sub-assembly.

    4. Slide the clip and disconnect the heater water outlet hose from the water by-pass pipe sub-assembly.

    5. Slide the clip and disconnect the heater water inlet hose from the water by-pass pipe sub-assembly.

    6. B000VUW

      Remove the 2 bolts to water by-pass pipe sub-assembly from the intake air surge tank assembly.

  22. REMOVE FUEL TUBE SUB-ASSEMBLY

    Click here

  23. REMOVE NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  24. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  25. REMOVE NO. 1 DELIVERY PIPE SPACER

    Click here

  26. REMOVE INJECTOR VIBRATION INSULATOR

    Click here

  27. REMOVE PORT FUEL INJECTOR ASSEMBLY

    Click here

  28. DISCONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY


    1. B000ZDG

      Remove the bolt to disconnect the No. 1 fuel pipe sub-assembly from the intake air surge tank assembly.

  29. REMOVE WIRE HARNESS CLAMP BRACKET


    1. B000WGI

      Remove the 4 bolts and 3 wire harness clamp brackets.

  30. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. B000VGG

      Remove the bolt to disconnect the wire harness bracket from the intake air surge tank assembly.

    2. B000UA3C03
      B000XM7 Bolt
      B000TT4 Nut

      Remove the 8 bolts and 2 nuts.

    3. Remove the intake air surge tank assembly from the cylinder head sub-assembly.

    4. Remove the 2 No. 1 intake manifold to head gaskets from the cylinder head sub-assembly.