FUEL PUMP INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips

Perform "Inspection After Repairs" after replacing the fuel suction tube with pump and gauge assembly.


PROCEDURE


  1. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Tech Tips

    Perform "Inspection After Repairs" after replacing the fuel suction tube with pump and gauge assembly.



    1. Apply a light coat of gasoline to a new fuel suction tube set gasket, and install it to the fuel tank assembly.

    2. Connect the fuel hose and set the fuel suction tube with pump and gauge assembly into the fuel tank assembly.

      Note


      • Make sure that the fuel sender gauge assembly arm does not bend.

      • When connecting the fuel hose, do not forcibly pull the fuel hose.

  2. INSTALL FUEL TANK VENT TUBE SET PLATE


    1. B000V4PC03
      *a Protrusion
      *b Cutout

      Install the fuel tank vent tube set plate with the 8 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

      Tech Tips

      Align the protrusion of the fuel tank vent tube set plate with the cutout of the fuel suction tube with pump and gauge assembly.

  3. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. B000TPFC03
      *1 Tube Joint Clip
      *2 Fuel Suction Plate Sub-assembly
      *a CORRECT
      *b INCORRECT
      *c Fuel Tube Joint
      *d O-Ring
      *e Collar

      Insert the fuel tank main tube sub-assembly into the plug of the fuel suction plate sub-assembly and fix them in place with the tube joint clip.

      Note


      • Check that there are no scratches or foreign objects on the connecting parts.

      • Check that the fuel tube joint is inserted securely.

      • Check that the tube joint clips are on the collars of the fuel tube joints.

      • After installing the tube joint clips, check that the fuel tube joints have not been pulled off.

      • Be careful not to damage any tube joint clip. If a tube joint clip is damaged, replace it.

  4. INSTALL NO. 2 REAR FLOOR SERVICE HOLE COVER


    1. Connect the fuel pump connector and fuel sender gauge assembly connector.

    2. Install the No. 2 rear floor service hole cover with new butyl tape.

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  6. INSTALL NO. 2 DECK BOARD

    Click here

  7. INSPECT FOR FUEL LEAK

    Click here

  8. INSTALL REAR SEAT CUSHION ASSEMBLY

    Click here