FUEL PUMP DISASSEMBLY

CAUTION / NOTICE / HINT

Note

Do not try to remove the black nylon tube as it is welded to the fuel suction tube with pump and gauge assembly.

B000YEL

PROCEDURE


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

    Click here

  2. REMOVE NO. 1 FUEL SUB-TANK


    1. B000Y0J

      Disconnect the 2 fuel pump harness connectors.

    2. Detach the fuel pump harness clamp.

    3. Using needle nose pliers, remove the fuel tank pipe setting holder.

    4. Remove the fuel suction plate sub-assembly (fuel filter) and No. 2 fuel tank cushion from the No. 1 fuel sub-tank.

    5. B000YZ9C02
      *a Protective Tape

      Using a screwdriver, disconnect the jet pump from the No. 1 fuel sub-tank.

      Note


      • Do not damage the No. 1 fuel sub-tank.

      • The O-ring is installed firmly between the jet pump and No. 1 fuel sub-tank. Therefore, the jet pump and No. 1 fuel sub-tank should be separated carefully using a screwdriver.

      Tech Tips

      Tape the screwdriver tip before use.

    6. B000V1R

      Detach the 2 claws and remove the fuel suction plate sub-assembly (fuel filter) from the No. 1 fuel sub-tank.

      Note

      Do not damage the No. 1 fuel sub-tank and fuel suction plate sub-assembly (fuel filter).

    7. B000ZC6

      Remove the O-ring from the No. 1 fuel sub-tank.

  3. REMOVE FUEL PUMP FILTER


    1. B000WC6

      Detach the 3 claws from the holes and disconnect the fuel pump filter from the fuel suction plate sub-assembly (fuel filter).

      Note

      Do not damage the fuel suction plate sub-assembly (fuel filter).

    2. B000XH7

      Detach the claw to disconnect the fuel pump harness from the fuel pump filter.

      Note

      Do not damage the fuel pump filter.

  4. REMOVE FUEL PUMP


    1. B000XJG

      Remove the fuel pump from the fuel suction plate sub-assembly (fuel filter).

    2. B000WM8

      Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.

    3. B000UEUC04
      *1 O-Ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump.

      Tech Tips

      If the O-ring still remains in the fuel suction plate sub-assembly (fuel filter), remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.