FUEL INJECTOR(for Port Injection) INSTALLATION

PROCEDURE


  1. INSTALL PORT FUEL INJECTOR ASSEMBLY

    Tech Tips

    Perform "Inspection After Repair" after replacing a port fuel injector assembly.



    1. Apply a light coat of spindle oil or gasoline to a new O-ring, and install one to each port fuel injector assembly.

      Note

      Check that there is no damage or foreign matter on the groove of the port fuel injector assembly when installing each O-ring to the port fuel injector assembly.

    2. Connect the 8 port fuel injector assembly connector.

    3. B000Y3ZC01
      *a Claw
      *b Stopper

      Install the 8 port fuel injector assemblies to the fuel delivery pipe sub-assembly and No. 2 fuel delivery pipe sub-assembly.

      Note


      • Make sure that the port fuel injector assembly is located within the stopper as shown in the illustration.

      • Check that there is no damage or foreign matter on the port fuel injector assembly installation holes.

      • When installing the O-ring, make sure they do not become pinched or cut.

    4. Engage the 3 clamps to connect the No. 6 engine wire to the fuel delivery pipe sub-assembly.

    5. Engage the 3 clamps to connect the No. 7 engine wire to the No. 2 fuel delivery pipe sub-assembly.

  2. INSTALL INJECTOR VIBRATION INSULATOR


    1. Install 8 new injector vibration insulators to the intake air surge tank assembly.

  3. INSTALL NO. 1 DELIVERY PIPE SPACER


    1. Install the 4 No. 1 delivery pipe spacers to the intake air surge tank assembly.

  4. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY (for Bank 2)


    1. Place the fuel delivery pipe sub-assembly with the port fuel injector assemblies onto the intake air surge tank assembly.

      Note

      Be careful not to drop the port fuel injector assemblies when installing the fuel delivery pipe sub-assembly.

    2. Install the fuel delivery pipe sub-assembly with the port fuel injector assemblies with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  5. INSTALL NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY (for Bank 1)


    1. Place the No. 2 fuel delivery pipe sub-assembly with the port fuel injector assemblies onto the intake air surge tank assembly.

      Note

      Be careful not to drop the port fuel injector assemblies when installing the No. 2 fuel delivery pipe sub-assembly.

    2. Install the No. 2 fuel delivery pipe sub-assembly with the port fuel injector assemblies with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  6. INSTALL FUEL TUBE SUB-ASSEMBLY


    1. B000WSKC01
      *a Retainer
      *b Fuel Tube Connector
      *c Nylon Tube
      *d O-ring
      *e Fuel Pipe

      Install the fuel tube sub-assembly to the fuel delivery pipe sub-assembly and No. 2 fuel delivery pipe sub-assembly.

      Click here

      Note

      Check if there is any damage or foreign matter on the connecting parts of the fuel pipe.

  7. INSTALL PURGE VALVE (PURGE VSV)

    Click here

  8. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY

    Click here

  9. INSTALL INJECTOR DRIVER BRACKET

    Click here

  10. INSTALL INJECTOR DRIVER

    Click here

  11. ENGAGE ENGINE WIRE

    Click here

  12. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

    Click here

  13. INSTALL AIR CLEANER HOSE CLAMP

    Click here

  14. INSTALL NO. 2 INTAKE AIR CONNECTOR PIPE

    Click here

  15. INSTALL INTAKE AIR SOUND CREATOR

    Click here

  16. INSTALL INTAKE AIR CONNECTOR PIPE

    Click here

  17. INSTALL AIR CLEANER WITH ELEMENT CLEANER ASSEMBLY LH

    Click here

  18. INSTALL AIR CLEANER WITH ELEMENT ASSEMBLY RH

    Click here

  19. INSTALL RADIATOR SUPPORT TO CROSS MEMBER BRACE SUB-ASSEMBLY RH

    Click here

  20. INSTALL RADIATOR SUPPORT TO CROSS MEMBER BRACE SUB-ASSEMBLY LH

    Click here

  21. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  22. CONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY


    1. B000YTRC01
      *a Retainer
      *b Fuel Tube Connector
      *c Nylon Tube
      *d O-ring
      *e Fuel Pipe
      B000XM7 Push

      Connect the No. 2 fuel tube sub-assembly to the fuel delivery pipe sub-assembly.

      Click here

      Note

      Check if there is any damage or foreign matter on the connecting parts of the fuel lines.

    2. Install the No. 2 fuel tube sub-assembly to the fuel pipe (for Vehicle side).

      Click here

    3. Install the fuel pipe clamp to the fuel tube connector.

    4. Attach the 2 claws to install a new No. 2 fuel pipe clamp.

  23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Click here

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  24. INSPECT FOR FUEL LEAK

    Click here

  25. PERFORM INITIALIZATION


    1. Perform "Inspection After Repair" after replacing a port fuel injector assembly.