FRONT DISC BRAKE PAD INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • The following procedure is for the LH side.

  • Use the same procedure for the RH and LH sides, except where indicated.

PROCEDURE


  1. INSTALL ANTI SQUEAL SHIM KIT FRONT


    1. B000XJCC01
      *a No. 1 Anti-Squeal Shim
      *b No. 2 Anti-Squeal Shim
      B000XM7 Disc Brake Grease

      Apply disc brake grease to the front disc brake pads and No. 1 anti-squeal shims at the positions shown in the illustration.

      Note


      • Use the grease supplied with the anti-squeal shim kit or disc brake grease as the disc brake grease.

      • Keep the lining surface of the front disc brake pad free from grease.

      • Do not apply grease between the No. 1 and No. 2 anti-squeal shims.

    2. Install the No. 1 and No. 2 anti-squeal shims to each of the front disc brake pads.

      Note

      When replacing the front disc brake pads with new ones, make sure to replace the front disc brake anti-squeal shim kit at the same time.

  2. INSTALL PAD WEAR INDICATOR WIRE CLIP (for RH Side)


    1. B000Y75

      Install a new pad wear indicator wire retainer to the interior side front disc brake pad.

      Tech Tips

      Install the pad wear indicator wire retainer to the front disc brake pad RH side.

  3. INSTALL FRONT DISC BRAKE PAD


    1. B000X3EC02
      *a Wooden Block

      Using SST and a wooden block, push back the disc brake piston.

      SST
      09719-77020

      CAUTION:

      Be careful not to get pinched by the disc brake cylinder assembly or other parts when installing the front disc brake pads.

      Note


      • Make sure the brake fluid does not overflow from the reservoir.

      • Do not forcibly push in the front disc brake piston.

    2. B000UGF

      Install the 2 front disc brake pad from the disc brake cylinder assembly LH.

      Note

      When replacing the front disc brake pads with new ones, make sure to replace the pad wear indicator wire assembly and pad wear indicator retainer at the same time.

  4. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH


    1. Install the front disc LH.

      Click here

    2. B000W0VN03

      Temporarily install the 5 hub nuts to the front axle hub LH to secure the front disc LH.

      Note

      Do not apply excessive force to the flexible hose.

    3. Temporarily install the disc brake cylinder assembly LH with the bolt on the lower side of the disc brake cylinder assembly LH.

    4. Remove the SST.

    5. B000UZFN01

      Install the disc brake cylinder assembly LH with the bolt (A) and bolt (B).

      Torque:
      135 N*m  { 1377 kgf*cm, 100 ft.*lbf }
    6. B000U4G

      Install the flexible hose to the front flexible hose bracket LH with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  5. INSTALL PAD WEAR INDICATOR WIRE ASSEMBLY FRONT RH (for RH Side)


    1. B000WQHC01
      *a guide
      B000WYJ Install in this Direction (1)
      B000YNM Install in this Direction (2)

      While pulling the pad wear indicator wire clip guide toward the inside of the vehicle, install the pad wear indicator wire assembly from the rear disc brake pad.

      Note

      The pad wear indicator wire retainer may become deformed if excessive force is used to pull on it. Therefore, do not excessively pull on the guide.

    2. B000VB2N01

      Attach the front pad wear indicator wire assembly RH to the 2 locations indicated in the illustration (C) in the disc brake cylinder assembly RH.

    3. Attach the clamp (A) and install the bleeder plug cap (B).

    4. B000VIT

      Connect the front pad wear indicator wire connector to the front skid control sensor wire.

  6. CONNECT BRAKE BOOSTER PUMP CONNECTOR

    Click here

  7. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

    Click here

  8. INSTALL FRONT WHEEL

    Click here