GENERAL MAINTENANCE CHASSIS


  1. INSPECT STEERING LINKAGE AND GEAR BOX


    1. Check the steering wheel free play.

      Click here

    2. Check the steering linkage for looseness or damage.


      1. Check that the tie rod ends do not have any play.

      2. Check that the dust seals and boots are not damaged.

      3. Check that the boot clamps are not loose.

      4. Check that the steering gear housing is not damaged.

  2. INSPECT DRIVE SHAFT BOOTS


    1. Check the drive shaft boots for loose clamps, grease leakage, kinks or damage.

  3. INSPECT SUSPENSION BALL JOINT AND DUST COVER


    1. Inspect the ball joints for excessive looseness.


      1. Jack up the front of the vehicle and place wooden blocks with a height of 180 to 200 mm (7.09 to 7.87 in.) under the front tires.

      2. Lower the vehicle until the front coil spring has about half its ordinary load. Place stands under the vehicle for safety.

      3. Check that the front wheels are pointing straight ahead. Use wheel chocks on all 4 wheels.

      4. Using a lever, pry up the end of the lower arm. Check the amount of play.

        If there is any play, replace the ball joint.

      5. Check the dust cover for damage.

      6. INSPECT AUTOMATIC TRANSMISSION FLUID


        1. Visually check the transmission for fluid leaks. If fluid is leaking, find the cause and repair it.

      7. REPLACE AUTOMATIC TRANSMISSION FLUID


        1. Replace the automatic transmission fluid.

          Click here

      8. INSPECT AUTOMATIC TRANSMISSION FLUID COOLER HOSE AND CONNECTIONS


        1. Check the automatic transmission fluid cooler hoses (No. 1 oil cooler inlet hose, No. 1 oil cooler outlet hose, No. 4 transmission oil cooler hose, and oil cooler hose) for cracks, leakage, loose connections and deformation.

      9. INSPECT REAR DIFFERENTIAL OIL


        1. Visually check the differentia for fluid leaks. If fluid is leaking, find the cause and repair it.

        2. Inspect the rear differential oil.

          Click here

      10. REPLACE REAR DIFFERENTIAL OIL


        1. Replace the rear differential oil.

          Click here

      11. INSPECT FRONT AND REAR SUSPENSION


        1. Inspect the front and rear suspension.