AGA0E AUTOMATIC TRANSMISSION / TRANSAXLE SERVICE DATA

AUTOMATIC TRANSMISSION SYSTEM
Line pressure (Fluid temperature):50 to 80°C (122 to176°F) At stall speed (Throttle valve fullyopen) D position 1800 to 2100 kPa(18.4 to 21.4 kgf/cm2, 261 to 304psi)
R position 1800 to 2100 kPa(18.4 to 21.4 kgf/cm2, 261 to 304psi)
Engine stall speed D position 1850 to 2250 rpm
Time lag N → D position Less than 1.2 seconds
N → R position Less than 1.2 seconds
Shift schedule

Accelerator position

25%

1st to 2nd 10 to 15 km/h (6 to 10 mph)
2nd to 3rd 20 to 30 km/h (12 to 19 mph)
3rd to 4th 30 to 40 km/h (18 to 25 mph)
4th to 5th 40 to 50 km/h (25 to 32 mph)
5th to 6th 45 to 55 km/h (28 to 35 mph)
6th to 7th 55 to 70 km/h (34 to 44 mph)
7th to 8th 75 to 85 km/h (46 to 54 mph)
8th to 9th 85 to 100 km/h (53 to 63 mph)
9th to 10th 105 to 120 km/h (65 to 75 mph)
Throttle valve fully open 1st to 2nd 50 to 70 km/h (31 to 43 mph)
2nd to 3rd 90 to 110 km/h (56 to 68 mph)
3rd to 4th 125 to 145 km/h (78 to 90 mph)
4th to 5th 160 to 180 km/h (99 to 112 mph)
5th to 6th 205 to 225 km/h (127 to 140 mph)
6th to 7th 255 to 275 km/h (158 to 171 mph)
7th to 8th 305 to 325 km/h (190 to 202 mph)
Manual down-shift permission speed
Shift Status (shift state manual (M)) M8 to M7 310 to 325 km/h (193 to 202 mph)
M7 to M6 260 to 275 km/h (162 to 171 mph)
M6 to M5 210 to 225 km/h (130 to 140 mph)
M5 to M4 160 to 175 km/h (99 to 109 mph)
M4 to M3 125 to 140 km/h (78 to 87 mph)
M3 to M2 95 to 110 km/h (59 to 68 mph)
M2 to M1 40 to 55 km/h (25 to 34 mph)
AUTOMATIC TRANSMISSION FLUID
Capacity (Reference) Classification
Removal and installation of the automatic transmission oil pan sub-assembly and drain plug 0.7 liters (0.7 US qts, 0.6 Imp. qts) Toyota Genuine ATF WS
Removal and installation of the transmission valve body assembly 1.1 liters (1.2 US qts, 1.0 Imp. qts)
Removal and installation of the torque converter assembly 3.8 liters (4.0 US qts, 3.3 Imp. qts)
TRANSMISSION WIRE
Tester Connection Condition Specified Condition
1 (OT+) - Body ground Always 10 kΩ or higher
2 (OT-) - Body ground Always 10 kΩ or higher
1 (OT+) - 2 (OT-) 10°C (50°F) 6.445 kΩ
25°C (77°F) 3.5 kΩ
110°C (230°F) 0.247 kΩ
VALVE BODY ASSEMBLY
Item Tester Connection Condition Specified Condition
Solenoid (SL1) valve 1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Solenoid (SL2) valve 1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Solenoid (SL3) valve 1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Solenoid (SL4) valve 1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Solenoid (SL5) valve 1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Solenoid (SL6) valve 1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Solenoid (SLU) valve 1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Solenoid (SLT) valve 1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Solenoid (SC1) valve Solenoid (SC1) valve connector terminal - Solenoid (SC1) valve body 20°C (68°F) 11 to 15 Ω
Solenoid (SC2) valve Solenoid (SC2) valve connector terminal - Solenoid (SC2) valve body 20°C (68°F) 11 to 15 Ω
Solenoid (SC3) valve Solenoid (SC3) valve connector terminal - Solenoid (SC3) valve body 20°C (68°F) 11 to 15 Ω
Solenoid (SR) valve Solenoid (SR) valve connector terminal - Solenoid (SR) valve body 20°C (68°F) 11 to 15 Ω
Solenoid (SL) valve Solenoid (SL) valve connector terminal - Solenoid (SL) valve body 20°C (68°F) 11 to 15 Ω
COMBINATION SWITCH
Item Tester Connection Condition Specified Condition
Combination switch assembly 4 (P) - 1 (GND) Combination switch assembly knob turned and held at S/S+ position Below 10 Ω
4 (P) - 1 (GND) Combination switch assembly knob not turned to S/S+ position 10 kΩ or higher
6 (B) - 1 (GND) Normal/Custom mode switch pushed and held Below 10 Ω
6 (B) - 1 (GND) Normal/Custom mode switch not pushed 10 kΩ or higher
7 (ECU) - 1 (GND) Combination switch assembly knob turned and held at Comf/Eco position Below 10 Ω
7 (ECU) - 1 (GND) Combination switch assembly knob not turned to Comf/Eco position 10 kΩ or higher
No. 2 combination switch assembly 9 (SNSW) - 1 (E) No. 2 Combination switch assembly knob turned and held at SNOW position Below 10 Ω
9 (SNSW) - 1 (E) No. 2 Combination switch assembly knob not turned to SNOW position 10 kΩ or higher
SHIFT PADDLE SWITCH
Item Tester Connection Condition Specified Condition
Transmission shift switch assembly SDN - ECC Pull continuously "-" (Down shift) Below 2.5 Ω
SDN - ECC Release "-" (Down shift) 1 MΩ or higher
SUP - ECC Pull continuously "+" (Up shift) Below 2.5 Ω
SUP - ECC Release "+" (Up shift) 1 MΩ or higher
No. 2 switch wire SDN - ECC Pull continuously "-" (Down shift) Below 2.5 Ω
SDN - ECC Release "-" (Down shift) 1 MΩ or higher
SUP - ECC Pull continuously "+" (Up shift) Below 2.5 Ω
SUP - ECC Release "+" (Up shift) 1 MΩ or higher
AUTOMATIC TRANSMISSION UNIT
Front oil pump assembly Inside diameter Standard 25.900 to 25.926 mm (1.0197 to 1.0207 in.)
2nd brake return with retainer spring sub-assembly Free length Standard 15.26 mm (0.601 in.)
No. 1 brake Inspect the piston stroke Standard clearance 0.957 to 1.642 mm (0.0377 to 0.0646 in.)
Adjust the piston stroke Standard clearance 1.200 to 1.400 mm (0.0473 to 0.0551 in.)
No. 1 brake flange thickness 35676-11120 Mark 0 3.15 to 3.25 mm (0.125 to 0.127 in.)
35676-11130 Mark 1 3.25 to 3.35 mm (0.128 to 0.131 in.)
35676-11140 Mark 2 3.35 to 3.45 mm (0.132 to 0.135 in.)
35676-11150 Mark 3 3.45 to 3.55 mm (0.136 to 0.139 in.)
35676-11160 Mark 4 3.55 to 3.65 mm (0.140 to 0.143 in.)
35676-11170 Mark 5 3.65 to 3.75 mm (0.144 to 0.147 in.)
35676-11180 Mark 6 3.75 to 3.85 mm (0.148 to 0.151 in.)
Front planetary sun gear sub-assembly Inside diameter Standard 56.02 to 56.04 mm (2.2056 to 2.2062 in.)
Front planetary gear assembly Clearance Standard 0.20 to 0.60 mm (0.00788 to 0.0236 in.)
Direct clutch return spring sub-assembly (C-2 clutch) Free length Standard 14.84 mm (0.584 in.)
No. 2 clutch Inspect the piston stroke Standard clearance 1.310 to 2.410 mm (0.0516 to 0.0948 in.)
Adjust the piston stroke Standard clearance 1.260 to 1.460 mm (0.0497 to 0.0574 in.)
No. 2 clutch flange thickness 35635-11270 Mark 0 3.05 to 3.15 mm (0.121 to 0.124 in.)
35635-11280 Mark 1 3.15 to 3.25 mm (0.125 to 0.127 in.)
35635-11290 Mark 2 3.25 to 3.35 mm (0.128 to 0.131 in.)
35635-11300 Mark 3 3.35 to 3.45 mm (0.132 to 0.135 in.)
35635-11310 Mark 4 3.45 to 3.55 mm (0.136 to 0.139 in.)
35635-11320 Mark 5 3.55 to 3.65 mm (0.140 to 0.143 in.)
35635-11330 Mark 6 3.65 to 3.75 mm (0.144 to 0.147 in.)
35635-11340 Mark 7 3.75 to 3.85 mm (0.148 to 0.151 in.)
35635-11350 Mark 8 3.85 to 3.95 mm (0.152 to 0.155 in.)
C-1 clutch assembly Inspect the piston stroke Standard clearance 1.046 to 1.853 mm (0.0412 to 0.0729 in.)
Inside diameter (Front side) Standard 47.021 to 47.046 mm (1.8513 to 1.8522 in.)
Inside diameter (Rear side) Standard 42.012 to 42.037 mm (1.6541 to 1.6550 in.)
2nd brake piston return spring sub-assembly Free length Standard 15.66 mm (0.617 in.)
No. 2 brake Inspect the piston stroke Standard clearance 0.886 to 1.714 mm (0.0349 to 0.0674 in.)
Adjust the piston stroke Standard clearance 1.08 to 1.28 mm (0.0426 to 0.0503 in.)
No. 2 brake flange thickness 35678-11100 Mark 0 5.95 to 6.05 mm (0.235 to 0.238 in.)
35678-11110 Mark 1 6.05 to 6.15 mm (0.239 to 0.242 in.)
35678-11120 Mark 2 6.15 to 6.25 mm (0.243 to 0.246 in.)
35678-11130 Mark 3 6.25 to 6.35 mm (0.247 to 0.250 in.)
35678-11140 Mark 4 6.35 to 6.45 mm (0.251 to 0.253 in.)
35678-11150 Mark 5 6.45 to 6.55 mm (0.254 to 0.257 in.)
35678-11160 Mark 6 6.55 to 6.65 mm (0.258 to 0.261 in.)
35678-11170 Mark 7 6.65 to 6.75 mm (0.262 to 0.265 in.)
35678-11180 Mark 8 6.75 to 6.85 mm (0.266 to 0.269 in.)
Direct clutch return spring sub-assembly (C-3 clutch) Free length Standard 17.56 mm (0.691 in.)
No. 3 clutch Inspect the piston stroke Standard clearance 0.671 to 1.529 mm (0.0265 to 0.0601 in.)
Adjust the piston stroke Standard clearance 1.000 to 1.200 mm (0.0394 to 0.0472 in.)
Clutch flange thickness 35635-11380 Mark 0 3.05 to 3.15 mm (0.121 to 0.124 in.)
35635-11390 Mark 1 3.15 to 3.25 mm (0.125 to 0.127 in.)
35635-11400 Mark 2 3.25 to 3.35 mm (0.128 to 0.131 in.)
35635-11410 Mark 3 3.35 to 3.45 mm (0.132 to 0.135 in.)
35635-11420 Mark 4 3.45 to 3.55 mm (0.136 to 0.139 in.)
35635-11430 Mark 5 3.55 to 3.65 mm (0.140 to 0.143 in.)
35635-11440 Mark 6 3.65 to 3.75 mm (0.144 to 0.147 in.)
35635-11450 Mark 7 3.75 to 3.85 mm (0.148 to 0.151 in.)
35635-11460 Mark 8 3.85 to 3.95 mm (0.152 to 0.155 in.)
Center support sub-assembly Inside diameter Standard 64.720 to 64.745 mm (2.5481 to 2.5490 in.)
Center planetary gear assembly Clearance Standard 0.20 to 0.60 mm (0.00788 to 0.0236 in.)
Planetary sun gear sub-assembly Inside diameter (Front side and rear side) Standard 28.000 to 28.021 mm (1.1024 to 1.1031 in.)
Rear planetary gear assembly Clearance Standard 0.20 to 0.60 mm (0.00788 to 0.0236 in.)
Rear planetary ring gear flange sub-assembly Inside diameter Standard 22.245 to 22.270 mm (0.8758 to 0.8767 in.)
Direct clutch return spring sub-assembly (C-4 clutch) Free length Standard 19.02 mm (0.749 in.)
No. 4 clutch Inspect the piston stroke Standard clearance 0.50 to 0.90 mm (0.0197 to 0.0354 in.)
Adjust the piston stroke Standard clearance 1.080 to 1.280 mm (0.0426 to 0.0503 in.)
Clutch flange thickness 35635-11470 3.85 to 3.95 mm (0.152 to 0.155 in.)
35635-11480 3.95 to 4.05 mm (0.156 to 0.159 in.)
35635-11490 4.05 to 4.15 mm (0.160 to 0.163 in.)
35635-11500 4.15 to 4.25 mm (0.164 to 0.167 in.)
35635-11510 4.25 to 4.35 mm (0.168 to 0.171 in.)
35635-11520 4.35 to 4.45 mm (0.172 to 0.175 in.)
35635-11530 4.45 to 4.55 mm (0.176 to 0.179 in.)
35635-11540 4.55 to 4.65 mm (0.180 to 0.183 in.)
35635-11550 4.65 to 4.75 mm (0.184 to 0.187 in.)
Automatic transmission case Free length Standard 43.870 to 43.955 mm (1.7272 to 1.7305 in.)
Input shaft End play Standard 0.365 to 1.261 mm (0.0144 to 0.0496 in.)
Output shaft End play Standard 0.21 to 0.36 mm (0.00827 to 0.0142 in.)
Rear cover sleeve thickness 35155-50230 Mark 00 1.675 to 1.725 mm (0.0659 to 0.0679 in.)
35155-50080 Mark 02 1.725 to 1.775 mm (0.0679 to 0.0699 in.)
35155-50090 Mark 03 1.775 to 1.825 mm (0.0699 to 0.0719 in.)
35155-50100 Mark 04 1.825 to 1.875 mm (0.0719 to 0.0738 in.)
35155-50110 Mark 05 1.875 to 1.925 mm (0.0738 to 0.0758 in.)
35155-50120 Mark 06 1.925 to 1.975 mm (0.0758 to 0.0778 in.)
35155-50130 Mark 07 1.975 to 2.025 mm (0.0778 to 0.0797 in.)
35155-50140 Mark 08 2.025 to 2.075 mm (0.0797 to 0.0817 in.)
35155-50150 Mark 09 2.075 to 2.125 mm (0.0817 to 0.0837 in.)
35155-50160 Mark 10 2.125 to 2.175 mm (0.0837 to 0.0856 in.)
35155-50170 Mark 11 2.175 to 2.225 mm (0.0856 to 0.0876 in.)
35155-50180 Mark 12 2.225 to 2.275 mm (0.0876 to 0.0896 in.)
35155-50190 Mark 13 2.275 to 2.325 mm (0.0896 to 0.0915 in.)
35155-50200 Mark 14 2.325 to 2.375 mm (0.0915 to 0.0935 in.)
35155-50210 Mark 15 2.375 to 2.425 mm (0.0935 to 0.0955 in.)
TORQUE CONVERTER AND DRIVE PLATE
Drive plate and ring gear sub-assembly Runout Maximum 0.30 mm (0.0118 in.)
OIL PUMP
Oil pump assembly Clearance Standard 0.135 to 0.175 mm (0.00532 to 0.00689 in.)
Tip Clearance Standard 0.015 to 0.115 mm (0.000591 to 0.00452 in.)
Side Clearance Standard 0.017 to 0.030 mm (0.000670 to 0.00118 in.)
Front oil pump drive gear thickness 35321-11040 Mark A

19.475 to 19.480 mm

(0.7668 to 0.7669 in.)

35321-11050 Mark B

19.481 to 19.486 mm

(0.7670 to 0.7671 in.)

Front oil pump driven gear thickness 35322-11040 Mark A

19.475 to 19.480 mm

(0.7668 to 0.7669 in.)

35322-11050 Mark B

19.481 to 19.486 mm

(0.7670 to 0.7671 in.)