SFI SYSTEM(w/ Canister Pump Module) EVAP System

RELATED DTCS

DTC No. Monitoring Item Link
P043E Reference orifice clogged (built into canister pump module)

Click here

P043F Reference orifice high-flow (built into canister pump module)
P0441
  • Purge VSV (Vacuum Switching Valve) stuck closed

  • Purge VSV stuck open

  • Purge flow

Click here

P0451
  • Canister pressure sensor (built into canister pump module) signal noise

  • Canister pressure sensor (built into canister pump module) signal becomes fixed/flat

Click here

P0452 Canister pressure sensor (built into canister pump module) voltage low
P0453 Canister pressure sensor (built into canister pump module) voltage high
P0455 EVAP gross leak

Click here

P0456 EVAP small leak
P2401 Leak detection pump stuck off (built into canister pump module)

Click here

P2402 Leak detection pump stuck on (built into canister pump module)
P2419 Vent valve stuck closed (built into canister pump module)
P2420 Vent valve stuck open (vent) (built into canister pump module)

Click here

P2610 Soak timer (built into ECM)

Click here

If any EVAP system DTCs are stored, the malfunctioning area can be determined using the table below.

B000YU8E19

Note

If the reference pressure difference between the first and second checks is more than the specification, all the DTCs relating to the reference pressure (P043E, P043F, P2401, P2402 and P2419) will all be stored.

DESCRIPTION

B000Z6BC01
*1 Purge VSV *2 Fuel Vapor Feed Hose Assembly (EVAP Hose) (to Intake Air Surge Tank Assembly)
*3 Fuel Vapor Feed Hose Assembly (EVAP Hose) (from Canister) *4

Canister Pump Module

- Canister Pressure Sensor

- Leak Detection Pump

- Vent Valve

*5 Canister *6 Trap Canister
*7 Air Inlet Port *8 Canister Filter
*9 Fuel Tank Assembly *10 Fuel Tank Cap Assembly
*a Location of EVAP (Evaporative Emission) System *b Purge Line

Tech Tips

The canister pressure sensor, the leak detection pump and the vent valve are built into the canister pump module.

B000VC4C01
*1 Canister Pump Module *2 Intake Air Surge Tank Assembly
*3 Purge VSV *4 Throttle Valve
*5 Canister *6 Cut-off Valve
*7 Fuel Tank Assembly *8 Air Cleaner
*9 ECM *10 Canister Filter
*11 Soak Timer *12 Roll-Over Valve
*13 Fuel Tank Cap Assembly *14 Trap Canister
*a EVAP System Circuit - -

Note

In the EVAP system of this vehicle, turning on the vent valve does not seal off the EVAP system. To check for leaks in the EVAP system, disconnect the air inlet vent hose and apply pressure from the atmospheric side of the canister.

While the engine is running, if a predetermined condition (closed-loop, etc.) is met, the purge VSV is opened by the ECM and fuel vapors stored in the canister are purged to the intake air surge tank assembly. The ECM changes the duty cycle ratio of the purge VSV to control purge flow volume.

The purge flow volume is also determined by the intake pressure. Atmospheric pressure is allowed into the canister through the vent valve to ensure that the purge flow is maintained when negative pressure (vacuum) is applied to the canister.

The following two monitors run to confirm appropriate EVAP system operation.


  1. Key-off monitor

    This monitor checks for EVAP (evaporative emission) system leaks and canister pump module malfunctions. The monitor starts 5 hours* after the engine switch is turned off. At least 5 hours are required for the fuel to cool down to stabilize the EVAP pressure, thus making the EVAP system monitor more accurate.

    The leak detection pump creates negative pressure (vacuum) in the EVAP system and the pressure is measured. Finally, the ECM monitors for leaks from the EVAP system, and malfunctions in both the canister pump module and purge VSV based on the EVAP pressure.

    Tech Tips

    *: If the engine coolant temperature is not less than 35°C (95°F) 5 hours after the engine switch is turned off, the monitor check starts 2 hours later. If it is still not less than 35°C (95°F) 7 hours after the engine switch is turned off, the monitor check starts 2.5 hours later.

  2. Purge flow monitor

    The purge flow monitor consists of the 2 monitors. The 1st monitor is conducted every time and the 2nd monitor is activated if necessary.


    • The 1st monitor

      While the engine is running and the purge VSV (Vacuum Switching Valve) is on (open), the ECM monitors the purge flow by measuring the EVAP pressure change. If negative pressure is not created, the ECM begins the 2nd monitor.

    • The 2nd monitor

      The vent valve is turned on (closed) and the EVAP pressure is then measured. If the variation in the pressure is less than 0.15 kPa(gauge) [1.125 mmHg(gauge)], the ECM interprets this as the purge VSV being stuck closed, illuminates the MIL and stores DTC P0441 (2 trip detection logic).


    • Atmospheric pressure check:


      • In order to ensure reliable malfunction detection, the variation between the atmospheric pressures, before and after of the purge flow monitor, is measured by the ECM.

    B000VADC01
    *1 Canister *2 to Intake Air Surge Tank Assembly
    *3 ECM *4 Soak Timer
    *5 Purge VSV (On) *6 Fuel Tank Cap Assembly
    *7 Canister Filter *8 Fuel Tank Assembly
    *9 Leak Detection Pump (Off) *10 Canister Pressure Sensor
    *11 Reference Orifice (0.02 inches) *12 Vent Valve (Off)
    *13 Canister Pump Module *14 Trap Canister
    *a EVAP Purge Flow - -
    Component Operation
    Canister Contains activated charcoal to absorb EVAP (Evaporative Emissions) generated in fuel tank.
    Trap Canister Contains activated charcoal to absorb EVAP (Evaporative Emission) generated in the fuel tank.
    Cut-off valve Located in fuel tank. Valve floats and closes when fuel tank is 100% full.
    Purge VSV (Vacuum Switching Valve) Opens or closes line between canister and intake air surge tank assembly. ECM uses purge VSV to control EVAP purge flow. In order to discharge EVAP absorbed by canister to intake air surge tank assembly, ECM opens purge VSV. EVAP discharge volume to intake air surge tank assembly controlled by purge VSV duty cycle (current-carrying time). (Open: on, Close: off)
    Roll-over valve Located in fuel tank. Valve closes by its own weight when vehicle overturns to prevent fuel from spilling out.
    Soak timer Built into ECM. To ensure accurate EVAP monitor, measures 5 hours (+/-15 min) after engine switch is turned off. This allows fuel to cool down, stabilizing EVAP pressure. When approximately 5 hours elapsed, ECM activates (refer to fig. 3).
    Canister pump module Consists of (a) to (d) below. Canister pump module cannot be disassembled.
    (a) Vent valve Vents and closes EVAP system. When ECM turns valve on, EVAP system is closed. When ECM turns valve off, EVAP system is vented. Negative pressure (vacuum) is created in EVAP system to check for EVAP leaks by closing purge VSV, turning on vent valve (closing it) and operating leak detection pump (refer to fig. 1).
    (b) Canister pressure sensor Indicates pressure as voltages. ECM supplies regulated 5 V to pressure sensor, and uses feedback from sensor to monitor EVAP system pressure (refer to fig. 2).
    (c) Leak detection pump Creates negative pressure (vacuum) in EVAP system for leak check.
    (d) Reference orifice Has opening with 0.02 inch diameter. Vacuum is produced through orifice by closing purge VSV, turning off vent valve and operating leak detection pump, to monitor reference pressure. Reference pressure is used when checking for small EVAP leaks.
    B000WY8C06
    *1 Canister *2 Reference Orifice (0.02 Inch)
    *3 Canister Pressure Sensor - -
    *a Canister Pump Module (fig. 1) *b Airflow
    *c Condition: Purge Flow *d Condition: Leak Check
    *e Vent Valve: off (vent) *f to Canister Filter (Atmosphere)
    *g Leak Detection Pump: off *h Vent Valve: on (closed)
    *i Leak Detection Pump: on - -
    B000Y63E01
    B000XTWE02

WIRING DIAGRAM

Refer to DTC P0451.

Click here

CAUTION / NOTICE / HINT

Note


  • Inspect the fuses for circuits related to this system before performing the following procedure.

  • The GTS is required to conduct the following diagnostic troubleshooting procedure.

Tech Tips


  • Using the GTS monitor results enables the EVAP (Evaporative Emission) system to be confirmed.

  • Read freeze frame data using the GTS. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.

CONFIRMATION DRIVING PATTERN

Tech Tips

After a repair, check Monitor Status by performing the Key-Off Monitor Confirmation described below.


  1. KEY-OFF MONITOR CONFIRMATION

    Note


    • The Evaporative System Check (Automatic Mode) consists of 6 steps performed automatically by the GTS. It takes a maximum of approximately 24 minutes.

    • Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable.

    • Do not run the engine during this operation.

    • When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the fuel temperature less than 35°C (95°F).


    1. Connect the GTS to the DLC3.

    2. Turn the engine switch on (IG) and turn the GTS on.

    3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

    4. Turn the engine switch off and wait for at least 30 seconds.

    5. Turn the engine switch on (IG) and turn the GTS on.

    6. Enter the following menus: Powertrain / Engine / Utility / Evaporative System Check / Automatic Mode.

    7. After the "Evaporative System Check" is completed, check for All Readiness by entering the following menus: Powertrain / Engine / Utility / All Readiness.

    8. Input the DTC: P043E, P043F, P0451, P0452, P0453, P0455, P0456, P2401, P2402, P2419 or P2420.

    9. Check the DTC judgment result.

      GTS Display Description
      NORMAL
      • DTC judgment completed

      • System normal

      ABNORMAL
      • DTC judgment completed

      • System abnormal

      INCOMPLETE
      • DTC judgment not completed

      • Perform driving pattern after confirming DTC enabling conditions

      N/A
      • Unable to perform DTC judgment

      • Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit

      Tech Tips


      • If the judgment result shows NORMAL, the system is normal.

      • If the judgment result shows ABNORMAL, the system has a malfunction.

PROCEDURE


  1. CONFIRM DTC


    1. Turn the engine switch off and wait for 10 seconds.

    2. Turn the engine switch on (IG).

    3. Turn the engine switch off and wait for 10 seconds.

    4. Connect the GTS to the DLC3.

    5. Turn the engine switch on (IG).

    6. Turn the GTS on.

    7. Enter the following menus: Powertrain / Engine / Trouble Codes.


      Powertrain > Engine > Trouble Codes
    8. Confirm the DTCs and freeze frame data.

      If any EVAP system DTCs are stored, the malfunctioning area can be determined using the table below.

      B000YU8E20

      Note

      If the reference pressure difference between the first and second checks is greater than the specification, all the DTCs relating to the reference pressure (P043E, P043F, P2401, P2402 and P2419) are stored.

      Result
      Proceed to
      NEXT

    NEXT
  2. CLEAR DTC


    1. Connect the GTS to the DLC3.

    2. Turn the engine switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.


      Powertrain > Engine > Clear DTCs
    5. Turn the engine switch off and wait for at least 30 seconds.

      Result
      Proceed to
      NEXT

    NEXT
  3. PERFORM EVAP SYSTEM CHECK (AUTOMATIC MODE)

    Note


    • The Evaporative System Check (Automatic Mode) consists of 6 steps performed automatically by the GTS. It takes a maximum of approximately 24 minutes.

    • Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable.

    • Do not run the engine during this operation.

    • When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the temperature less than 35°C (95°F).


    1. Connect the GTS to the DLC3.

    2. Turn the engine switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine / Utility / Evaporative System Check / Automatic Mode.


      Powertrain > Engine > Utility
      Tester Display
      Evaporative System Check
    5. After the Evaporative System Check is completed, check for pending DTCs by entering the following menus: Powertrain / Engine / Trouble Codes.


      Powertrain > Engine > Trouble Codes

      Tech Tips

      If no pending DTCs are displayed, perform the Confirmation Driving Pattern. After this confirmation, check for pending DTCs. If no DTCs are displayed, the EVAP system is normal.

      Result
      Proceed to
      NEXT

    NEXT
  4. PERFORM EVAP SYSTEM CHECK (MANUAL MODE)

    B000U3JE08

    Note


    • In the Evaporative System Check (Manual Mode), the series of 6 Evaporative System Check steps are performed manually using the GTS.

    • Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable.

    • Do not run the engine during this operation.

    • When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the temperature less than 35°C (95°F).


    1. Connect the GTS to the DLC3.

    2. Turn the engine switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.


      Powertrain > Engine > Clear DTCs
    5. Enter the following menus: Powertrain / Engine / Utility / Evaporative System Check / Manual Mode.


      Powertrain > Engine > Utility
      Tester Display
      Evaporative System Check
      Result
      Proceed to
      NEXT

    NEXT
  5. PERFORM EVAP SYSTEM CHECK (STEP 1/6)

    B000Y61E03

    1. Check the EVAP pressure in step 1/6.

      Result
      DTC*1 Result Suspected Trouble Area Proceed to
      - Virtually no variation in EVAP pressure Not yet determined A
      P0451 EVAP pressure fluctuates by +/-0.3 kPa(gauge) [2.25 mmHg(gauge)] or higher Canister pressure sensor signal noise B
      (P0452 or P0453)*2
      • EVAP pressure is below 42.11009 kPa(abs) [315.82568 mmHg(abs)] or 123.76147 kPa(abs) [928.21103 mmHg(abs)] or higher

      • EVAP pressure deviates +/-10 kPa(gauge) [75 mmHg(gauge)] from actual atmosphere pressure*3

      Canister pressure sensor or its circuit has malfunction C

      • *1: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above.

      • *2: If the canister pressure sensor circuit has an open or short, DTC P0452 or P0453 is stored 0.5 seconds after the engine switch is turned on (IG).

      Tech Tips

      *3: Canister pressure sensor standard output range is 70 to 110 kPa(abs) [525 to 825 mmHg(abs)]. This varies by weather.


    B
    C
    A
  6. PERFORM EVAP SYSTEM CHECK (STEP 1/6 TO 2/6)

    B000VCIE03

    1. Check the EVAP pressure in steps 1/6 and 2/6.

      Result
      DTC* Result Suspected Trouble Area Proceed to
      - Virtually no variation in EVAP pressure during step 1/6. Then decreases to reference pressure Not yet determined A
      P2402 Small difference between EVAP pressures during steps 1/6 and 2/6 Leak detection pump stuck ON B

      • *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above.

      Tech Tips

      The first reference pressure is the value determined in step 2/6.


    B
    A
  7. PERFORM EVAP SYSTEM CHECK (STEP 2/6)

    B000TU6E03

    Tech Tips

    Make a note of the pressures checked in inspection items (A) and (B) below.


    1. Check the EVAP pressure 4 seconds after the leak detection pump is activated*1 (A).

      *1: The leak detection pump begins to operate as step 1/6 finishes and step 2/6 starts.

    2. Check the EVAP pressure again when it has stabilized. This pressure is the reference pressure (B).

      Result
      DTC*2 Result Suspected Trouble Area Proceed to
      - EVAP pressure in inspection item (B) is between -4.85 kPa(gauge) and -1.057 kPa(gauge) [-36.38 mmHg(gauge) and -7.929 mmHg(gauge)] Not yet determined A
      P043F and P2401 EVAP pressure in inspection item (B) is -1.057 kPa(gauge) [-7.929 mmHg(gauge)] or higher
      • Reference orifice high-flow

      • Leak detection pump stuck off

      B
      P043E EVAP pressure in inspection item (B) is less than -4.85 kPa(gauge) [-36.38 mmHg(gauge)] Reference orifice clogged C
      P2419 EVAP pressure in inspection item (A) is higher than -0.25 kPa(gauge) [-1.875 mmHg(gauge)]
      • Vent valve stuck closed

      • Leak detection pump performance deteriorates

      • Leak detection pump circuit malfunctioning (large resistance exists in the circuit)

      D

      • *2: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above.


    B
    C
    D
    A
  8. PERFORM EVAP SYSTEM CHECK (STEP 2/6 TO 3/6)

    B000XP6E03

    1. Check the EVAP pressure in step 3/6.

      Result
      DTC* Result Suspected Trouble Area Proceed to
      - EVAP pressure increases by 0.3 kPa(gauge) [2.25 mmHg(gauge)] or higher within 10 seconds of proceeding from step 2/6 to step 3/6 Not yet determined A
      P2420 No variation in EVAP pressure even after proceeding from step 2/6 to step 3/6
      • Vent valve stuck open (vent)

      • Canister (charcoal filter inside canister) clogged

      B
      P0451 No variation in EVAP pressure during steps 1/6 through 3/6
      • Canister pressure sensor output value stuck

      • Vent valve broken (valve split in two)

      • Leak detection pump performance deteriorates

      • Leak detection pump circuit malfunctioning (large resistance exists in the circuit)

      C

      • *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above.


    B
    C
    A
  9. PERFORM EVAP SYSTEM CHECK (STEP 3/6)

    B000YXFE03

    1. Wait until the EVAP pressure change is less than 0.1 kPa(gauge) [0.75 mmHg(gauge)] for 30 seconds.

    2. Measure the EVAP pressure and record it.

      Tech Tips

      A few minutes are required for the EVAP pressure to become saturated. When there is little fuel in the fuel tank, it takes up to 15 minutes.

      Result
      Proceed to
      NEXT

    NEXT
  10. PERFORM EVAP SYSTEM CHECK (STEP 4/6)

    B000TZKE03

    1. Check the EVAP pressure in step 4/6.

      Result
      DTC*1 Result Suspected Trouble Area Proceed to
      - EVAP pressure increases by 0.3 kPa(gauge) [2.25 mmHg(gauge)] or higher within 10 seconds of proceeding from step 3/6 to step 4/6 Not yet determined A
      P0441*2 EVAP pressure increases by 0.3 kPa(gauge) [2.25 mmHg(gauge)] or higher within 10 seconds of proceeding from step 3/6 to step 4/6
      • Purge VSV

      • Purge VSV circuit

      • Problems in EVAP hose between purge VSV and intake air surge tank assembly

      • Problems in EVAP hose between canister and purge VSV

      • ECM

      B
      P0441 Variation in EVAP pressure is less than 0.3 kPa(gauge) [2.25 mmHg(gauge)] for 10 seconds, after proceeding from step 3/6 to step 4/6
      • Purge VSV stuck closed

      • Purge VSV circuit

      • Canister (charcoal filter inside canister) clogged

      • Problems in EVAP hose between purge VSV and intake air surge tank assembly

      • Problems in EVAP hose between canister and purge VSV

      • ECM

      C

      • *1: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above.

      • *2: This result suggests that due to purge line blockage or purge VSV malfunction, the DTC was stored by the purge flow monitor while the engine was running, or that key-off monitor test result were nearly borderline values.


    B
    C
    A
  11. PERFORM EVAP SYSTEM CHECK (STEP 5/6)

    B000XL0E03

    1. Check the EVAP pressure in step 5/6.

    2. Compare the EVAP pressure in step 3/6 and the second reference pressure (step 5/6).

      Result
      DTC* Result Suspected Trouble Area Proceed to
      - EVAP pressure from step 3/6 lower than second reference pressure (step 5/6) Not yet determined (no leakage from EVAP system) A
      P0441 and P0455 EVAP pressure from step 3/6 higher than [second reference pressure (step 5/6) x 0.2]
      • Purge VSV stuck open

      • EVAP gross leak

      B
      P0456 EVAP pressure from step 3/6 higher than second reference pressure (step 5/6) EVAP small leak

      • *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above.


    B
    A
  12. REPAIR OR REPLACE PARTS AND COMPONENTS INDICATED BY OUTPUT DTCS


    1. Repair the malfunctioning areas indicated by the DTCs that had been confirmed when the vehicle was brought in.

      Result
      Proceed to
      NEXT

    NEXT
  13. INSPECT EVAP HOSE (PURGE VSV - CANISTER)


    1. Check for blockages in the EVAP purge line between the purge VSV and canister.

      OK
      No blockages in the EVAP purge line between the purge VSV and canister.
      Result
      Proceed to
      OK
      NG

    OK
    NG
  14. PERFORM ACTIVE TEST USING GTS (PURGE VSV)

    B000VKIC02
    *1 Purge VSV
    *2 Fuel Vapor Feed Hose Assembly (to Canister)

    1. Enter the following menus: Powertrain / Engine / Active Test / Activate the VSV for EVAP Control.


      Powertrain > Engine > Active Test
      Tester Display
      Activate the VSV for Evap Control
    2. Disconnect the fuel vapor feed hose assembly (connected to the canister) from the purge VSV.

    3. Start the engine.

    4. Using the GTS, turn off the purge VSV (Activate the VSV for Evap Control: OFF).

    5. Use your finger to confirm that the purge VSV has no suction.

    6. Using the GTS, turn on the purge VSV (Activate the VSV for Evap Control: ON).

    7. Use your finger to confirm that the purge VSV has suction.

      Result
      Test Result Suspected Trouble Area Proceed to
      No suction when purge VSV turned off, and suction applied when turned on

      Blockage in the purge line is considered (based on result of step 9):


      • Problems with EVAP hose between canister and purge VSV

      • Canister (charcoal filter inside canister) clogged

      • ECM

      A

      Leakage is considered (based on result of step 10):


      • Fuel cap

      • Leakage from EVAP line, fuel tank, or canister

      B
      Suction applied when purge VSV turned off
      • Purge VSV stuck open

      C
      No suction when purge VSV turned on
      • Purge VSV stuck closed

      • Problems with EVAP hose between purge VSV and intake air surge tank assembly

      D

    B
    C
    D
    A
  15. INSPECT EVAP HOSE (PURGE VSV - CANISTER)


    1. Check for blockages in the EVAP purge line between the purge VSV and canister.

      OK
      No blockages in the EVAP purge line between the purge VSV and canister.
      Result
      Proceed to
      OK
      NG

    NG
    OK
  16. INSPECT CHARCOAL CANISTER ASSEMBLY (CHARCOAL FILTER INSIDE CANISTER)


    1. Check for filter blockage in the canister.

      Click here

      OK
      No blockages in the canister.
      Result
      Proceed to
      OK
      NG

    OK
    NG
  17. REPAIR OR REPLACE EVAP PURGE LINE (PURGE VSV - CANISTER)

    Result
    Proceed to
    NEXT

    NEXT
  18. CHECK FUEL CAP


    1. Check that the fuel cap is correctly installed and confirm that the fuel cap meets OEM specifications.

    2. Tighten the fuel cap firmly (only one click sound could be heard).

      Tech Tips

      If an EVAP tester is available, check the fuel cap using the tester.


      1. Remove the fuel cap and install it onto a fuel cap adapter.

      2. Connect an EVAP tester pump hose to the adapter, and pressurize the cap to 3.2 to 3.7 kPa(gauge) [24 to 27.75 mmHg(gauge)] using an EVAP tester pump.

      3. Seal the adapter and wait for 2 minutes.

      4. Check the pressure. If the pressure is 2 kPa(gauge) [15 mmHg(gauge)] or higher, the fuel cap is normal.

      Result
      Test Result Suspected Trouble Area Proceed to
      Fuel cap correctly installed - A
      Fuel cap loose
      • Fuel cap improperly installed

      • Defective fuel cap

      • Fuel cap does not meet OEM specifications

      B
      Defective fuel cap -
      No fuel cap - C

    B
    C
    A
  19. LOCATE EVAP LEAK PART


    1. Disconnect the vent hose.

      B000UY5C01
      *1 Fuel Tank Assembly *2 Canister
      *3 Canister Filter *4 Fuel Tank Cap Assembly
      *5 Canister Pump Module *6 Trap Canister
      *a Disconnect the vent hose - -
    2. Connect the EVAP pressure tester tool to the canister pump module with the adapter.

      B000YXXC01
      *1 Canister Pump Module *2 Adapter
      *3 EVAP Pressure Tester Tool - -
    3. Pressurize the EVAP system to 3.2 to 3.7 kPa(gauge) [24 to 28 mmHg(gauge)].

    4. Apply soapy water to the piping and connecting parts of the EVAP system.

    5. Look for areas where bubbles appear. This indicates the leak point.

    6. Repair or replace the leak point.

      Tech Tips

      Disconnect the hose between the canister and fuel tank from the canister. Block the canister side and conduct an inspection. In this way, the fuel tank can be excluded as an area suspected of causing fuel leaks.

      Result
      Proceed to
      NEXT

    NEXT
  20. CORRECTLY REINSTALL OR REPLACE FUEL CAP

    Tech Tips


    • When reinstalling the fuel cap, tighten it firmly (only one click sound could be heard).

    • When replacing the fuel cap, use a fuel cap that meets OEM specifications, and install it firmly.

    Result
    Proceed to
    NEXT

    NEXT
  21. REPLACE FUEL CAP

    Tech Tips

    When installing the fuel cap, tighten it firmly (only one click sound could be heard).

    Result
    Proceed to
    NEXT

    NEXT
  22. INSPECT PURGE VSV

    B000VKIC02
    *1 Fuel Vapor Feed Hose Assembly (to Canister)
    *2 Purge VSV

    1. Turn the engine switch off.

    2. Disconnect the purge VSV connector.

    3. Disconnect the fuel vapor feed hose assembly (connected to the canister) from the purge VSV.

    4. Start the engine.

    5. Use your finger to confirm that the purge VSV has no suction.

      Result
      Test Result Suspected Trouble Area Proceed to
      No suction
      • Wire harness or connector between purge VSV and ECM

      • ECM

      A
      Suction applied Purge VSV B

    A
    B
  23. CHECK EVAP HOSE (PURGE VSV - INTAKE AIR SURGE TANK ASSEMBLY)

    B000X3CC01
    *1 Purge VSV
    *2 Fuel Vapor Feed Hose Assembly (to Intake Air Surge Tank Assembly)

    1. Disconnect the fuel vapor feed hose assembly (connected to the intake air surge tank assembly) from the purge VSV.

    2. Start the engine.

    3. Use your finger to confirm that the hose has suction.

      Result
      Test Result Suspected Trouble Area Proceed to
      Suction applied

      EVAP hose between purge VSV and intake air surge tank assembly normal


      • Purge VSV

      • Purge VSV power source

      • Wire harness or connector between purge VSV and ECM

      A
      No suction
      • Intake air surge tank assembly port

      • EVAP hose between purge VSV and intake air surge tank assembly

      B

    B
    A
  24. INSPECT PURGE VSV

    B000VZZC04
    *1 Purge VSV

    1. Remove the purge VSV.

    2. Apply battery voltage to the terminals of the purge VSV.

    3. Confirm that air flows from port E to port F.

      Result
      Test Result Condition Suspected Trouble Area Proceed to
      Air flows Battery voltage is applied to purge VSV terminals

      Purge VSV normal


      • Purge VSV power source

      • Wire harness or connector between purge VSV and ECM

      A
      No air flow Battery voltage is applied to purge VSV terminals Purge VSV B

    B
    A
  25. CHECK TERMINAL VOLTAGE (POWER SOURCE OF PURGE VSV)

    B000VH2C97
    *a

    Front view of wire harness connector

    (to Purge VSV)


    1. Disconnect the purge VSV connector.

    2. Turn the engine switch on (IG).

    3. Measure the voltage according to the value(s) in the table below.

      Result
      Tester Connection Switch Condition Specified Condition Suspected Trouble Area Proceed to
      G44-2 - Body ground Engine switch on (IG) 11 to 14 V

      Purge VSV power source normal


      • Wire harness or connector between purge VSV and ECM

      A
      Other than result above Wire harness or connectors between purge VSV and battery B

    B
    A
  26. CHECK HARNESS AND CONNECTOR (PURGE VSV - ECM)


    1. Disconnect the ECM connector.

    2. Disconnect the purge VSV connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      G44-1 - G42-54 (PRG) Always Below 1 Ω
      G44-1 or G42-54 (PRG) - Body ground and other terminals Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    OK
    NG
  27. REPLACE PURGE VSV


    1. Replace the purge VSV.

      Click here

      Result
      Proceed to
      NEXT

    NEXT
  28. INSPECT INTAKE AIR SURGE TANK ASSEMBLY (EVAP PURGE PORT)


    1. Stop the engine.

    2. Disconnect the EVAP hose from the intake air surge tank assembly.

    3. Start the engine.

    4. Use your finger to confirm that the port of the intake air surge tank assembly has suction.

      Result
      Tester Connection Suspected Trouble Area Proceed to
      Suction applied EVAP hose between intake air surge tank assembly and purge VSV A
      No suction Intake air surge tank assembly B

    B
    A
  29. REPAIR OR REPLACE EVAP PURGE LINE (INTAKE AIR SURGE TANK ASSEMBLY - PURGE VSV)

    Result
    Proceed to
    NEXT

    NEXT
  30. INSPECT INTAKE AIR SURGE TANK ASSEMBLY (EVAP PURGE PORT)


    1. Check that the EVAP purge port of the intake air surge tank assembly is not clogged. If necessary, replace the intake air surge tank assembly.

      Click here

      Result
      Proceed to
      NEXT

    NEXT
  31. INSPECT CANISTER PUMP MODULE (POWER SOURCE FOR VENT VALVE)

    B000UVTC02
    *a

    Front view of wire harness connector

    (to Canister Pump Module)


    1. Turn the engine switch off.

    2. Disconnect the canister pump module connector.

    3. Turn the engine switch on (IG).

    4. Measure the voltage according to the value(s) in the table below.

      Result
      Tester Connection Condition Specified Condition Suspected Trouble Area Proceed to
      b2-5 (VLVB) - Body ground Engine switch on (IG) 11 to 14 V
      • Wire harness or connector between vent valve and ECM

      • Vent valve

      • Canister (charcoal filter inside canister) clogged

      • ECM

      • Trap canister (filter inside canister clogged)

      A
      Below 3 V
      • Power source wire harness of vent valve

      B

    B
    A
  32. INSPECT CANISTER PUMP MODULE (VENT VALVE OPERATION)

    B000U67C02
    *a

    Component without harness connected

    (Canister Pump Module)


    1. Turn the engine switch off.

    2. Disconnect the canister pump module connector.

    3. Apply the battery voltage to terminals VLVB and VGND of the canister pump module.

    4. Touch the canister pump module to confirm the vent valve operation.

      Result
      Condition Tester Result Suspected Trouble Area Proceed to
      Apply battery voltage to terminals VLVB and VGND Operating
      • Wire harness or connector between vent valve and ECM

      • Canister (charcoal filter inside canister) clogged

      • Trap canister (filter inside canister clogged)

      • ECM

      A
      Not operating
      • Vent valve

      B

    B
    A
  33. CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - ECM)


    1. Turn the engine switch off.

    2. Disconnect the canister pump module connector.

    3. Disconnect the ECM connector.

    4. Measure the resistance according to the value(s) in the table below.

      Result
      Tester Connection Condition Test Result Suspected Trouble Area Proceed to
      b2-1 (VGND) - A58-20 (VPMP) Always Below 1 Ω
      • Canister (charcoal filter inside canister) clogged

      • Trap canister (filter inside canister clogged)

      • ECM

      A
      10 kΩ or higher Wire harness or connector between ECM and canister pump module B

    B
    A
  34. INSPECT CANISTER (CHARCOAL FILTER INSIDE CANISTER)


    1. Check for filter blockage in the canister.

      Click here

      OK
      No blockages in the canister.
      Result
      Proceed to
      OK
      NG

    NG
    OK
  35. INSPECT TRAP CANISTER (CHARCOAL FILTER INSIDE TRAP CANISTER)


    1. Check for filter blockage in the trap canister.

      Click here

      Result
      Proceed to
      OK
      NG

    OK
    NG
  36. REPLACE TRAP CANISTER (TRAP CANISTER WITH CANISTER PUMP MODULE)


    1. Replace the trap canister.

      Click here

      Note


      • When replacing the trap canister, check the canister interior, canister pump module interior and related pipes for water, fuel and other liquids. If liquids are present, check for disconnections and/or cracks in the following: 1) the pipe from the air inlet port to the canister pump module; 2) the canister filter; 3) the pipe from the trap canister to canister and 4) the fuel tank vent hose.

      • Check for filter blockage in the canister filter. if the canister filter has blockages, replace the canister filter.

      B000W3VC02
      *1 Fuel Tank Vent Hose *2 Air Inlet Port
      *3 Vent Hose *4 Fuel Tank Assembly
      *5 Canister Pump Module *6 Canister
      *7 Canister Filter *8 Trap Canister
      *9 Fuel Tank Cap Assembly - -
      *a

      Inspection Area

      (check for disconnection and/or cracks)

      - -
      Result
      Proceed to
      NEXT

    NEXT
  37. REPLACE CHARCOAL CANISTER ASSEMBLY


    1. Replace the canister.

      Click here

      Note


      • When replacing the canister, check the trap canister interior, canister pump module interior and related pipes for water, fuel and other liquids. If liquids are present, check for disconnections and/or cracks in the following: 1) the pipe from the air inlet port to the canister pump module; 2) the canister filter; 3) the pipe from the trap canister to canister and 4) the fuel tank vent hose.

      • Check for filter blockage in the canister filter. If the canister filter has blockages, replace the canister filter.

      B000W3VC02
      *1 Fuel Tank Vent Hose *2 Air Inlet Port
      *3 Vent Hose *4 Fuel Tank Assembly
      *5 Canister Pump Module *6 Canister
      *7 Canister Filter *8 Trap Canister
      *9 Fuel Tank Cap Assembly - -
      *a

      Inspection Area

      (check for disconnection and/or cracks)

      - -
      Result
      Proceed to
      NEXT

    NEXT
  38. PERFORM EVAP SYSTEM CHECK (STEP 3/6)

    B000XY1E03

    1. Check the EVAP pressure in step 3/6.

      Result
      DTC* Result Suspected Trouble Area Proceed to
      P043F EVAP pressure less than [reference pressure] measured in step 2/6 Reference orifice high-flow A
      P2401 EVAP pressure almost same as [reference pressure] measured in step 2/6 Leak detection pump stuck off B

      *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above.

      Tech Tips

      The first reference pressure is the value determined in step 2/6.


    A
    B
  39. INSPECT CANISTER PUMP MODULE (VENT VALVE OPERATION)

    B000U67C01
    *a

    Component without harness connected

    (Canister Pump Module)


    1. Turn the engine switch off.

    2. Disconnect the U34 canister pump module connector.

    3. Apply the battery voltage to terminals VLVB and VGND of the canister pump module.

    4. Touch the canister pump module to confirm the vent valve operation.

      Result
      Condition Tester Result Suspected Trouble Area Proceed to
      Apply battery voltage to terminals VLVB and VGND Operating
      • Wire harness or connector between vent valve and ECM

      • Canister (charcoal filter inside canister) clogged

      • Trap canister (filter inside canister clogged)

      • ECM

      A
      Not operating Vent valve B

    B
    A
  40. CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - ECM)


    1. Turn the engine switch off.

    2. Disconnect the ECM connector.

    3. Disconnect the canister pump module connector.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A58-20 (VPMP) - b2-1 (VGND) Always Below 1 Ω
      A58-20 (VPMP) or b2-1 (VGND) - Body ground and other terminals Always 10 kΩ or higher
      Result
      Result Suspected Trouble Area Proceed to
      OK
      • Leak detection pump performance deteriorates

      • Leak detection pump circuit malfunctioning (large resistance exists in the circuit)

      • ECM

      A
      NG Wire harness or connector between ECM and canister pump module B

    B
    A
  41. CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - BODY GROUND)


    1. Disconnect the canister pump module connector.

    2. Measure the resistance according to the value(s) in the table below.

      Result
      Tester Connection Condition Specified Condition Suspected Trouble Area Proceed to
      b2-4 (MGND) - Body ground Always Below 1 Ω
      • Canister pump module

      • Wire harness or connector between canister pump module and ECM

      • ECM

      A
      10 kΩ or higher Wire harness or connector between canister pump module and body ground B

    B
    A
  42. CHECK HARNESS AND CONNECTOR (ECM - CANISTER PUMP MODULE)


    1. Disconnect the canister pump module connector.

    2. Disconnect the ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Result
      Tester Connection Condition Specified Condition Suspected Trouble Area Proceed to
      A58-21 (MPMP) - b2-3 (MTRB) Always Below 1 Ω
      • Canister pump module

      • ECM

      A
      10 kΩ or higher Wire harness or connector between ECM and canister pump module B

    B
    A
  43. REPLACE CANISTER PUMP MODULE


    1. Replace the canister pump module.

      Click here

      Note


      • When replacing the canister pump module, check the canister pump module interior, canister interior, trap canister interior and related pipes for water, fuel and other liquids. If liquids are present, check for disconnections and/or cracks in the following: 1) the pipe from the air inlet port to the canister pump module; 2) the canister filter; 3) the pipe from the trap canister to canister and 4) the fuel tank vent hose. If liquids are present in the canister interior or trap canister interior, replace the canister, trap canister and canister pump module together.

      • Check for filter blockage in the canister and trap canister. If the charcoal filter inside the canister or trap canister is clogged, replace the canister, trap canister and canister pump module together.

      • Check for filter blockage in the canister filter. If the canister filter has blockages, replace the canister filter.

      B000W3VC02
      *1 Fuel Tank Vent Hose *2 Air Inlet Port
      *3 Vent Hose *4 Fuel Tank Assembly
      *5 Canister Pump Module *6 Canister
      *7 Canister Filter *8 Trap Canister
      *9 Fuel Tank Cap Assembly - -
      *a

      Inspection Area

      (Check for disconnection and/or cracks)

      - -
      Result
      Proceed to
      NEXT

    NEXT
  44. CLEAR DTC


    1. Connect the GTS to the DLC3.

    2. Turn the engine switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.


      Powertrain > Engine > Clear DTCs
    5. Turn the engine switch off and wait for at least 30 seconds.

      Result
      Proceed to
      NEXT

    NEXT
  45. PERFORM EVAP SYSTEM CHECK (AUTOMATIC MODE)

    Note


    • The Evaporative System Check (Automatic Mode) consists of 6 steps performed automatically by the GTS. It takes a maximum of approximately 24 minutes.

    • Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable.

    • Do not run the engine in this step.

    • When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing an Evaporative System Check, keep the fuel temperature below 35°C (95°F).


    1. Connect the GTS to the DLC3.

    2. Turn the engine switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine / Utility / Evaporative System Check / Automatic Mode.


      Powertrain > Engine > Utility
      Tester Display
      Evaporative System Check
    5. After the Evaporative System Check is completed, check for pending DTCs by entering the following menus: Powertrain / Engine / Trouble Codes.


      Powertrain > Engine > Trouble Codes
      Result
      Result Proceed to
      EVAP system DTCs are output A

      DTCs are not output

      (Pending DTCs are not output)

      B

    A
    B
  46. CHECK TERMINAL VOLTAGE (CANISTER PUMP MODULE)

    B000UVTC01
    *a

    Front view of wire harness connector

    (to Canister Pump Module)


    1. Turn the engine switch off.

    2. Disconnect the canister pump module connector.

    3. Turn the engine switch on (IG).

    4. Measure the voltage according to the value(s) in the table below.

      Result
      Tester Connection Switch Condition Test Result Suspected Trouble Area Proceed to
      b2-3 (MTRB) - Body ground Engine switch on (IG) 9 to 14 V
      • Wire harness or connector between leak detection pump and body ground

      • Leak detection pump

      A
      Below 3 V
      • Wire harness or connector between leak detection pump and ECM

      • ECM

      B

    B
    A
  47. CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - BODY GROUND)


    1. Turn the engine switch off.

    2. Disconnect the canister pump module connector.

    3. Measure the resistance according to the value(s) in the table below.

      Result
      Tester Connection Condition Specified Condition Suspected Trouble Area Proceed to
      b2-4 (MGND) - Body ground Always Below 1 Ω Leak detection pump A
      10 kΩ or higher Wire harness or connector between canister pump module and body ground B

    A
    B
  48. CHECK HARNESS AND CONNECTOR (ECM - CANISTER PUMP MODULE)


    1. Turn the engine switch off.

    2. Disconnect the ECM connector.

    3. Disconnect the canister pump module connector.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A58-21 (MPMP) - b2-3 (MTRB) Always Below 1 Ω
      A58-21 (MPMP) or b2-3 (MTRB) - Body ground and other terminals Always 10 kΩ or higher
      Result
      Result Suspected Trouble Area Proceed to
      OK ECM A
      NG Wire harness or connector between ECM and canister pump module B

    B
    A
  49. REPLACE ECM


    1. Replace the ECM.

      Click here

      Result
      Proceed to
      NEXT

    NEXT
  50. REPLACE CANISTER PUMP MODULE


    1. Replace the canister pump module.

      Click here

      Note


      • When replacing canister pump module, check the canister pump module interior, canister interior and related pipes for water, fuel and other liquids. If liquids are present, check for disconnections and/or cracks in the following: 1) the pipe from the air inlet port to the canister pump module; 2) the canister filter; 3) the pipe from the trap canister to canister and 4) the fuel tank vent hose. If liquids are present in canister interior, replace canister and canister pump module together (replace charcoal canister assembly).

      • Check for filter blockage in the canister and trap canister. If the charcoal filter inside the canister or trap canister is clogged, replace the canister, trap canister and canister pump module together.

      • Check for filter blockage in the canister filter. if the canister filter has blockages, replace the canister filter.

      B000W3VC03
      *1 Fuel Tank Vent Hose *2 Air Inlet Port
      *3 Vent Hose *4 Fuel Tank Assembly
      *5 Canister Pump Module *6 Canister
      *7 Trap Canister *8 Canister Filter
      *a

      Inspection Area

      (Check for disconnection and/or cracks)

      - -
      Result
      Proceed to
      NEXT

    NEXT
  51. REPAIR OR REPLACE HARNESS OR CONNECTOR

    Result
    Proceed to
    NEXT

    NEXT
  52. INSPECT CANISTER PUMP MODULE (CANISTER PRESSURE SENSOR CIRCUIT)


    1. Check the canister pressure sensor circuit, referring to DTC P0451 canister pressure sensor circuit inspection procedure.

      Click here

      Result
      Proceed to
      NEXT

    NEXT
  53. CLEAR DTC


    1. Connect the GTS to the DLC3.

    2. Turn the engine switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.


      Powertrain > Engine > Clear DTCs
    5. Turn the engine switch off and wait for at least 30 seconds.

      Result
      Proceed to
      NEXT

    NEXT
  54. PERFORM EVAP SYSTEM CHECK (AUTOMATIC MODE)

    Note


    • The Evaporative System Check (Automatic Mode) consists of 6 steps performed automatically by the GTS. It takes a maximum of approximately 24 minutes.

    • Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable.

    • Do not run the engine in this step.

    • When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing an Evaporative System Check, keep the fuel temperature below 35°C (95°F).


    1. Connect the GTS to the DLC3.

    2. Turn the engine switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine / Utility / Evaporative System Check / Automatic Mode.


      Powertrain > Engine > Utility
      Tester Display
      Evaporative System Check
    5. After the Evaporative System Check is completed, check for pending DTCs by entering the following menus: Powertrain / Engine / Trouble Codes.


      Powertrain > Engine > Trouble Codes

      Tech Tips

      If no pending DTCs are found, the repair has been successfully completed.

      Result
      Proceed to
      NEXT

    NEXT