HEADLIGHT ASSEMBLY(for LED Type Turn Signal Light) DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. REMOVE HEADLIGHT ECU SUB-ASSEMBLY

    Click here

  2. REMOVE HEADLIGHT GASKET

    Click here

  3. REMOVE HEADLIGHT BACK COVER


    1. B00710YC01
      B006ZFL Remove in this Direction

      Turn the headlight back cover as shown in the illustration to remove it.

  4. REMOVE HEADLIGHT LENS

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight lens.

    • If there are any fingerprints or foreign matter on the back of the headlight lens, wipe them off with a soft cloth.


    1. B0070I6

      Remove the 4 screws.

    2. B0071IFC01
      B006Z38 Screw
      B006ZY0 "TORX" screw

      Remove the 4 screws.

    3. Using a T20H "TORX" driver, remove the "TORX" screw.

    4. B00709N

      Using a hair dryer, heat the backside of the headlight assembly.

      Note

      If the headlight assembly is heated unevenly, it will deform or melt.

    5. B006YG1

      Disengage the 9 claws.

    6. Separate the headlight lens from the housing.

      Tech Tips

      If the headlight lens cannot be separated even after heating, using a screwdriver with its tip wrapped with protective tape, lift the headlight lens. Be careful not to damage the headlight lens and housing.

    7. B006YAX

      Disconnect the connector to remove the headlight lens from the housing.

  5. REMOVE HEADLIGHT LENS GASKET


    1. B0070Q0

      Remove the headlight lens gasket from the housing.

      Note

      Make sure to replace the headlight lens gasket with a new one. Failure to do so may cause water ingress.

  6. REMOVE HEADLIGHT UNIT

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight unit or other components.

    • If there are any fingerprints or foreign matter on the headlight unit or other components, wipe them off with a soft cloth.


    1. B0071P8

      Disconnect the connector.

    2. Disengage the pivot collar.

    3. B006XLFC01
      B006ZFL Turn in this Direction

      While holding the headlight unit by hand, turn the aiming screws as shown in the illustration until the aiming screws are disconnected from the headlight unit.

      Tech Tips

      Make sure to remember the number of aiming screw rotations.

    4. Remove the headlight unit from the housing.

  7. REMOVE HEADLIGHT LEVELING MOTOR


    1. B0071HA

      Disconnect the connector.

    2. Remove the 2 screws and headlight leveling motor.