HEADLIGHT ASSEMBLY(for Bulb Type Turn Signal Light) REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL LIGHT CONTROL ECU (w/o Automatic Headlight Beam Level Control System)


    1. B006WWS

      Install the light control ECU with the 2 screws.

    2. Connect the connector.

  2. INSTALL HEADLIGHT LED UNIT ASSEMBLY

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight LED unit assembly or other components.

    • If there are any fingerprints or foreign matter on the headlight LED unit assembly or other components, wipe them off with a soft cloth.


    1. B006WZ5C01
      B006ZFL Engage in this Direction

      Connect the connector.

    2. Engage the 2 claws as shown in the illustration.

    3. B006X16

      Engage the 3 clamps.

    4. Connect the 2 connectors.

    5. B006WYZC01
      B006ZFL Turn in this Direction

      While holding the headlight LED unit assembly by hand, turn the aiming screws as shown in the illustration to install the headlight LED unit assembly.

      Tech Tips

      Turn the aiming screws the same number of times as they were turned during removal.

    6. B006ZSG

      Engage the pivot collar.

    7. Engage the 2 clamps.

  3. INSTALL NO. 1 HEADLIGHT CLEARANCE LED UNIT

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the No. 1 headlight clearance LED unit or other components.

    • If there are any fingerprints or foreign matter on the No. 1 headlight clearance LED unit or other components, wipe them off with a soft cloth.


    1. B006ZH3C01
      B006ZFL Install in this Direction

      Engage the guide to temporarily install the No. 1 headlight clearance LED unit as shown in the illustration.

    2. B0070KV

      Install the No. 1 headlight clearance LED unit with the 2 screws.

    3. Connect the 2 connectors.

  4. INSTALL HEADLIGHT REFLECTOR

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight reflector or other components.

    • If there are any fingerprints or foreign matter on the headlight reflector or other components, wipe them off with a soft cloth.


    1. B00718XC01
      B006ZFL Install in this Direction

      Engage the 2 guides to temporarily install the headlight reflector as shown in the illustration.

    2. Install the headlight reflector with the screw.

  5. INSTALL HEADLIGHT LENS GASKET


    1. Completely remove the old headlight lens gasket.

    2. B006ZFOC01
      B006Y8C Cleaning Area

      Clean the installation groove of the headlight lens.

    3. B006ZSHC09
      *a Release Paper
      *b Tape
      *c 45°

      Partially remove the release paper from a new headlight lens gasket, and cut off a piece of it.

    4. Fold the release paper over the tip of a screwdriver and secure it in place with tape as indicated by the arrows, in the order shown in the illustration.

    5. Using scissors, cut the end of the headlight lens gasket at a 45° angle.

    6. B00714HC01
      B0071FR Starting Position

      Starting from the position shown in the illustration and moving counterclockwise, temporarily install the headlight lens gasket as shown in the illustration.

      Note

      Gently install the headlight lens gasket without pulling it.

    7. B006YKGC01
      B006Z38 Corner Groove

      Set the headlight lens gasket into the corner groove.

      Note


      • Gently install the headlight lens gasket without pulling it.

      • If the headlight lens gasket is pulled while it is installed, it will not be installed properly in the corner groove.

    8. B006Z29C01
      B006ZFL Press in this Direction
      B006Y8C Release Paper

      Using 2 screwdrivers with their tips wrapped with release paper, completely press the headlight lens gasket into the groove to install it.

      Note


      • Gently install the headlight lens gasket without pulling it.

      • If the headlight lens gasket is pulled while it is installed, it will not be installed properly in the corner groove.

    9. B006YNKC01
      B006Z38 Corner Groove

      Repeat the following until the headlight lens gasket reaches the starting position: Temporarily install the headlight lens gasket to the straight groove and completely press it into the groove, and then temporarily install it to the corner groove and completely press it into the groove.

    10. After installing the headlight lens gasket completely, check that the ends overlap for 10 mm (0.394 in.) or more.

      Standard Dimension
      Area Dimension
      A 10 mm (0.394 in.) or more

    11. Check the installation condition of the headlight lens gasket.

      Note


      • Make sure the headlight lens gasket is not protruding and is installed properly.

      • Make sure there is no gap between the ends of the headlight lens gasket.

      • Make sure to thoroughly check the corners as the headlight lens gasket is likely to be improperly installed in the corners.

  6. INSTALL HEADLIGHT LENS

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight lens.

    • If there are any fingerprints or foreign matter on the back of the headlight lens, wipe them off with a soft cloth.


    1. Clean the sealing surface of the headlight lens.

    2. B006Z6C

      Engage the 9 claws to install the headlight lens to the housing.

      Note

      Make sure all of the claws are engaged.

    3. B006XJL

      Install the 8 screws.

    4. Check the installation condition of the headlight lens gasket.

      Note

      Make sure the headlight lens gasket is not protruding and completely contacts the headlight lens.

  7. INSTALL HEADLIGHT PROTECTOR


    1. B0070MM

      Install a new headlight protector.

  8. INSTALL FRONT TURN SIGNAL LIGHT SOCKET (w/o Automatic Headlight Beam Level Control System)

  9. INSTALL FRONT TURN SIGNAL LIGHT BULB


    1. w/ Automatic Headlight Beam Level Control System:


      1. Install the front turn signal light bulb to the headlight cord.

      2. B006X7RC01
        B006ZFL Install in this Direction

        Turn the headlight cord with the front turn signal light bulb as shown in the illustration to install them as a unit.

    2. w/o Automatic Headlight Beam Level Control System:


      1. Install the front turn signal light bulb to the front turn signal light socket.

      2. B0070JNC01
        B006ZFL Install in this Direction

        Turn the front turn signal light socket with the front turn signal light bulb as shown in the illustration to install them as a unit.

  10. INSTALL HEADLIGHT GASKET (w/ Automatic Headlight Beam Level Control System)

    Click here

  11. INSTALL HEADLIGHT ECU SUB-ASSEMBLY (w/ Automatic Headlight Beam Level Control System)

    Click here