HEADLIGHT ASSEMBLY(for Bulb Type Turn Signal Light) DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. REMOVE HEADLIGHT ECU SUB-ASSEMBLY

    Click here

  2. REMOVE HEADLIGHT GASKET

    Click here

  3. REMOVE FRONT TURN SIGNAL LIGHT BULB


    1. B0071U8C01
      B006ZFL Disconnect in this Direction

      Turn the headlight cord with the front turn signal light bulb as shown in the illustration to disconnect them as a unit.

    2. Remove the front turn signal light bulb from the headlight cord.

  4. REMOVE HEADLIGHT PROTECTOR


    1. B0070MM

      Remove the headlight protector.

  5. REMOVE HEADLIGHT LENS

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight lens.

    • If there are any fingerprints or foreign matter on the back of the headlight lens, wipe them off with a soft cloth.


    1. B006XJL

      Remove the 8 screws.

    2. B006XLN

      Using a hair dryer, heat the backside of the headlight assembly.

      Note

      If the headlight assembly is heated unevenly, it will deform or melt.

    3. B006Z6C

      Disengage the 9 claws.

    4. Remove the headlight lens from the housing.

      Tech Tips

      If the headlight lens cannot be removed even after heating, using a screwdriver with its tip wrapped with protective tape, lift the headlight lens. Be careful not to damage the headlight lens and housing.

  6. REMOVE HEADLIGHT LENS GASKET


    1. B006ZFO

      Remove the headlight lens gasket from the housing.

      Note

      Make sure to replace the headlight lens gasket with a new one. Failure to do so may cause water ingress.

  7. REMOVE HEADLIGHT REFLECTOR

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight reflector or other components.

    • If there are any fingerprints or foreign matter on the headlight reflector or other components, wipe them off with a soft cloth.


    1. B006YTZC01
      B006ZFL Remove in this Direction

      Remove the screw.

    2. Disengage the 2 guides to remove the headlight reflector as shown in the illustration.

  8. REMOVE NO. 1 HEADLIGHT CLEARANCE LED UNIT

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the No. 1 headlight clearance LED unit or other components.

    • If there are any fingerprints or foreign matter on the No. 1 headlight clearance LED unit or other components, wipe them off with a soft cloth.


    1. B0071EM

      Disconnect the 2 connectors.

    2. Remove the 2 screws.

    3. B006XYOC01
      B006ZFL Remove in this Direction

      Disengage the guide to remove the No. 1 headlight clearance LED unit as shown in the illustration.

  9. REMOVE HEADLIGHT LED UNIT ASSEMBLY

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight LED unit assembly or other components.

    • If there are any fingerprints or foreign matter on the headlight LED unit assembly or other components, wipe them off with a soft cloth.


    1. B006ZSG

      Disengage the 2 clamps.

    2. Disengage the pivot collar.

    3. B006XNCC01
      B006ZFL Turn in this Direction

      While holding the headlight LED unit assembly by hand, turn the aiming screws as shown in the illustration until the aiming screws are disconnected from the headlight LED unit assembly.

      Tech Tips

      Make sure to remember the number of aiming screw rotations.

    4. B006X16

      Disconnect the 2 connectors.

    5. Disengage the 3 clamps.

    6. B006ZF3C01
      B006ZFL Disengage in this Direction

      Disengage the 2 claws as shown in the illustration.

    7. Disconnect the connector to remove the headlight LED unit assembly from the housing.