FRONT DOOR REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. REPAIR INSTRUCTION

    Click here

  3. INSTALL FRONT DOOR NO. 3 STRIPE

    Click here

  4. INSTALL FRONT DOOR NO. 2 STRIPE

    Click here

  5. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING

    Click here

  6. INSTALL FRONT DOOR REAR OUTSIDE SEAL


    1. B006ZFN

      Engage the guide to install the front door rear outside seal.

  7. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING

    Click here

  8. INSTALL DOOR WINDOW FRAME MOULDING CLIP


    1. B006YQ1C01
      B006ZFL Install in this Direction

      Engage the 2 claws to install the door window frame moulding clip.

  9. INSTALL FRONT DOOR FRONT LOWER FRAME UPPER COVER

    Click here

  10. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY

    Click here

  11. INSTALL FRONT DOOR NO. 2 WEATHERSTRIP


    1. B006Z66

      Engage the 8 clips to install the front door No. 2 weatherstrip.

  12. INSTALL FRONT DOOR PANEL CUSHION


    1. B00713I

      Engage the 2 claws to install new front door panel cushion.

  13. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY


    1. B0071OVC01
      B006ZFL Install in this Direction

      Engage the guide as shown in the illustration.

    2. Install the front door front lower frame sub-assembly with the 2 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  14. INSTALL DOOR FRAME GARNISH


    1. B006ZY4

      Engage the 3 claws to install the door frame garnish.

  15. INSTALL FRONT DOOR WEATHERSTRIP


    1. B007045

      Engage the 25 clips and install the front door weatherstrip.

  16. INSTALL FRONT DOOR CHECK ASSEMBLY


    1. Clean the bolt hole in the vehicle body.

    2. Clean the threads of the bolt.

    3. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    4. B006YUMC02
      B006Z38 Nut
      B006ZY0 Bolt

      Install the front door check assembly with the 2 nuts and bolt.

      Torque:
      Bolt
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  17. INSTALL FRONT DOOR LOCK OPEN ROD


    1. B006ZVDC01
      B006ZFL Install in this Direction (1)
      B006WSJ Install in this Direction (2)

      Install the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  18. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. Apply MP grease to the sliding parts on the front door outside handle frame sub-assembly.

    2. B00708FC01
      *A Outside
      *B Inside

      Engage the claw as shown in the illustration.

    3. Using a T30 "TORX" socket wrench, install the front door outside handle frame sub-assembly with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  19. INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY

    Click here

  20. INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B006YGA

      Engage the 3 guides.

    2. Engage the claw to install the front door rear outside handle pad.

  21. INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. B006YG7

      Engage the 3 claws to install the front door front outside handle pad.

  22. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. B00711X

      Engage the 2 guides and claw.

    2. Using a T30 "TORX" socket wrench, install the front door outside handle cover with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    3. B006ZXM

      Install the hole plug.

  23. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. B006Y9I

      Using a T30 "TORX" socket wrench, install the front door lock cylinder assembly with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    2. B0070D9

      Install the hole plug.

  24. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. B006WUGC01
      B006ZFL Install in this Direction

      Insert the front end of the front door outside handle assembly into the front door outside handle frame sub-assembly.

    2. Insert the rear end of the front door outside handle assembly into the front door outside handle frame sub-assembly, then slide the front door outside handle assembly toward the front of the vehicle to install it.

    3. B006ZUDC01
      B006ZFL Engage in this Direction

      Move the lever as shown in the illustration and engage the 2 claws to secure the front door outside handle assembly.

    4. B0070ZH

      Engage the 3 clamps.

    5. B00719Q

      Connect the connector.

    6. Engage the 2 claws.

  25. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. B006YVEC02
      B006ZFL Install in this Direction

      Engage the guide as shown in the illustration.

    2. Install the front door rear lower frame sub-assembly with the 2 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  26. INSTALL FRONT DOOR GLASS RUN


    1. B00702S

      Install the front door glass run.

  27. INSTALL FRONT DOOR PANEL PROTECTOR


    1. B007170

      Install the front door panel protector.

  28. INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY


    1. Apply MP grease to the sliding parts of the front door window regulator assembly.

    2. Temporarily install the temporary bolt to the front door window regulator assembly.

    3. B006YUGC01
      *a Temporary Bolt

      Temporarily install the front door window regulator assembly with the 5 bolts.

    4. Tighten the temporary bolt and 5 bolts to install the front door window regulator assembly.

      Tech Tips

      Tighten the bolts in the order shown in the illustration.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    5. Connect the connector.

    6. B006Y5I

      Engage the 2 claws to install the front door No. 2 service hole cover.

  29. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY


    1. for Driver Side:


      1. Connect the multiplex network master switch assembly.

    2. for Front Passenger Side:


      1. Connect the power window regulator switch assembly.

    3. Connect the cable to the negative (-) battery terminal.

    4. Turn the ignition switch to ON.

    5. Move the front door window regulator assembly so that the door glass bolt holes can be seen.

    6. Turn the ignition switch off.

    7. Disconnect the cable from the negative (-) battery terminal.

    8. for Driver Side:


      1. Disconnect the multiplex network master switch assembly.

    9. for Front Passenger Side:


      1. Disconnect the power window regulator switch assembly.

    10. B006XZYC01
      B006ZFL Install in this Direction (1)
      B006WSJ Install in this Direction (2)

      Insert the front door glass sub-assembly into the front door panel along the front door glass run as shown in the illustration.

    11. B006YMK

      Install the front door glass sub-assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    12. B0070Z5

      Install the hole plug.

  30. INSTALL DOOR SIDE AIRBAG SENSOR

    Click here

  31. INSTALL FRONT DOOR SERVICE HOLE COVER


    1. B006Z34

      Engage the 3 clips to install the front door service hole cover.

    2. B006XDS

      Insert 4 front door weatherstrip clips and turn them 45 degrees as shown in the illustration to install them.

    3. B0071KF

      Engage the 2 clamps.

  32. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  33. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER

    Click here

  34. INSTALL OUTER MIRROR INSTALL HOLE COVER

    Click here

  35. INSTALL HOLE PLUG

    Click here

  36. INSTALL OUTER MIRROR CONTROL ECU ASSEMBLY

    Click here

  37. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. B006XAY

      Engage the 3 claws to install the front door inside handle sub-assembly.

  38. INSTALL FRONT DOOR VENT SEAL


    1. B006XOIC01
      B006ZFL Install in this Direction

      Install the front door vent seal to the front door inner glass weatherstrip.

  39. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP WITH FRONT DOOR VENT SEAL


    1. B0070XEC01
      B006ZFL Install in this Direction

      Install the front door inner glass weatherstrip with front door vent seal as shown in the illustration.

    2. B006ZE6

      Engage the clip.

  40. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. B0070F9C01
      *1 Front Door Inside Locking Cable Assembly
      *2 Front Door Lock Remote Control Cable Assembly
      B006ZFL Install in this Direction

      Connect the front door lock remote control cable assembly and front door inside locking cable assembly to the front door inside handle sub-assembly as shown in the illustration.

    2. B006Y56

      Engage the guide and 7 claws.

    3. Engage the 10 clips to install the front door trim board sub-assembly.

    4. B006Y19

      Install the 3 screws.

  41. INSTALL COURTESY LIGHT ASSEMBLY

    Click here

  42. INSTALL FRONT ARMREST ASSEMBLY


    1. B006ZL8C01
      B006ZFL Install in this Direction

      Engage the guide as shown in the illustration.

    2. B00703JC01
      B006ZFL Install in this Direction

      Engage the 3 clips, 8 claws and 3 guides to install the front armrest assembly as shown in the illustration.

  43. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)


    1. Connect the connector.

    2. B006YO2C01
      B006ZFL Install in this Direction

      Engage the guide as shown in the illustration.

    3. B0070GDC01
      B006ZFL Install in this Direction

      Engage the 5 guides, 7 claws and clip to install the multiplex network master switch assembly with front door upper armrest base panel as shown in the illustration.

  44. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)


    1. Connect the connector.

    2. B006XPHC01
      B006ZFL Install in this Direction

      Engage the guide as shown in the illustration.

    3. B006ZMGC01
      B006ZFL Install in this Direction

      Engage the 5 guides, 7 claws and clip to install the power window regulator switch assembly with front door upper armrest base panel as shown in the illustration.

  45. INSTALL FRONT DOOR ARMREST COVER SUB-ASSEMBLY


    1. B0070UG

      Engage the 3 claws to install the front door armrest cover sub-assembly.

  46. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. B006ZBW

      Engage the guide and clip to install the front door lower frame bracket garnish.

  47. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    for 2AR-FE:

    Click here

    for A25A-FKS:

    Click here

    for 2GR-FKS:

    Click here

  48. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  49. INSPECT POWER WINDOW OPERATION

    Click here

  50. INSPECT SRS WARNING LIGHT

    Click here