SLIDING ROOF HOUSING(for Panoramic Moon Roof) INSTALLATION

PROCEDURE


  1. INSTALL SLIDING ROOF HOUSING ASSEMBLY


    1. Pass a string under the windshield outside moulding as shown in the illustration.

      B004JBYC01
      *1 Windshield Outside Moulding - -
      *a String - -
    2. Engage the 2 guides.

      B006Z4MN01
    3. Temporarily install the sliding roof housing assembly with the 20 nuts.

    4. Tighten the 20 nuts to install the sliding roof housing assembly.

      Tech Tips

      Tighten the nuts in the order shown in the illustration.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    5. B004KMFC01
      *1 Windshield Outside Moulding
      *a String
      *b Correct
      *c Incorrect
      B006ZFL String Pulling Direction

      Apply soapy water to the windshield outside moulding.

    6. Slowly pull out the string to install the windshield outside moulding to the correct position.

  2. INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET LH


    1. B004L9PC01
      B006Z38 Bolt
      B006ZY0 Nut
      B006YM5 Upper Side of Vehicle

      Install the 2 rear sliding roof housing mounting brackets LH with the 2 bolts and 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Tech Tips

      Make sure to install the rear sliding roof housing mounting bracket LH with its arrow facing the upper side of the vehicle.

  3. INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET RH

    Tech Tips

    Use the same procedure as for the LH side.

  4. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET LH


    1. B004NDLC01
      B006Z38 Bolt
      B006ZY0 Nut
      B006YM5 Front of the Vehicle

      Install the center sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Tech Tips

      Make sure to install the center sliding roof housing mounting bracket with its arrow facing the front of the vehicle.

  5. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET RH

    Tech Tips

    Use the same procedure as for the LH side.

  6. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET LH


    1. B004L7NC01
      B006Z38 Bolt
      B006ZY0 Nut
      B006YM5 Upper Side of Vehicle

      Install the front sliding roof housing mounting bracket LH with the bolt and nut.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Tech Tips

      Make sure to install the front sliding roof housing mounting bracket LH with its arrow facing the upper side of the vehicle.

  7. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET RH

    Tech Tips

    Use the same procedure as for the LH side.

  8. CONNECT SLIDING ROOF DRAIN HOSE

    Tech Tips

    Use the same procedure for all of the sliding roof drain hoses.


    1. B004K3IC01
      *a Clamp
      *b Marking

      for Clamp Type:


      1. Connect the sliding roof drain hose.

        Tech Tips

        Slide the hose to the base of the drain pipe.

      2. Engage the claw to secure the sliding roof drain hose.

        Tech Tips

        Make sure that the clamp is on the marking or between the marking and hose end.

    2. B004NW3C01
      *a Clip
      *b Marking
      B006Z38 Outside
      B006ZY0 Front Side

      for Clip Type:


      1. Expand the clip to connect the sliding roof drain hose.

        Tech Tips

        Slide the hose to the base of the drain pipe.

      2. Release the clip to secure the sliding roof drain hose.

        Note

        The clip must face toward the outside of the vehicle and also be above the lower surface of the sliding roof housing sub-assembly when installing the drain hoses.

        Tech Tips

        Make sure that the clip is on the marking or between the marking and hose end.

  9. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY


    1. Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 6 screws.

    2. Perform a level check.

      B004L0XN01

      1. Check the difference in level of the sliding roof glass sub-assembly when the sliding roof glass sub-assembly is fully closed.

        Area Measurement Area Measurement
        A-A -1.0 to 2.0 mm (-0.0394 to 0.0787 in.) B-B -2.2 to 2.2 mm (-0.0866 to 0.0866 in.)
        C-C -1.0 to 2.4 mm (-0.0394 to 0.0945 in.) - -
    3. Perform a gap check.

      B004MAUN01

      1. Check the gap between the sliding roof glass sub-assembly and sliding roof housing assembly.

        Area Measurement Area Measurement
        A-A 11.2 to 13.2 mm (0.4409 to 0.5197 in.) B-B 8.4 to 11.6 mm (0.3307 to 0.4567 in.)
    4. After adjusting the sliding roof glass sub-assembly, using a T25 "TORX" socket wrench, tighten the 6 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
  10. CHECK FOR WATER LEAK


    1. After adjusting the sliding roof glass sub-assembly, check for water leakage into the vehicle interior.

    2. If there are any leaks, readjust the sliding roof glass sub-assembly.

  11. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH

    Click here

  12. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  13. INSTALL NO. 4 SLIDING ROOF SIDE GARNISH LH


    1. B004NGF

      Insert the front edge of the No. 4 sliding roof side garnish LH behind the rear sliding roof side garnish and then install the No. 4 sliding roof side garnish LH.

  14. INSTALL NO. 4 SLIDING ROOF SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  15. INSTALL NO. 3 SLIDING ROOF SIDE GARNISH LH


    1. B004J2K

      Install the No. 3 sliding roof side garnish LH.

  16. INSTALL NO. 3 SLIDING ROOF SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  17. INSTALL NO. 2 SLIDING ROOF SIDE GARNISH LH


    1. Move the sliding roof glass sub-assembly to the fully tilted up position.

    2. B004KGG

      Install the No. 2 sliding roof side garnish LH.

  18. INSTALL NO. 2 SLIDING ROOF SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  19. INITIALIZE PANORAMIC MOON ROOF SYSTEM

    Click here

  20. CHECK PANORAMIC MOON ROOF SYSTEM

    Click here