CONDENSER INSTALLATION

PROCEDURE

1. INSTALL COOLER CONDENSER ASSEMBLY

   
   

   1. 

      Install in this Direction

      Engage the 2 guides and 2 claws to install the cooler condenser assembly as shown in the illustration.

      Note

      Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.

      Tech Tips

      If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows.

      Capacity
      Add 40 cc (1.35 fl. oz)

      Compressor Oil
      ND-OIL 8 or equivalent

2. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

   for 2AR-FE:

   Click here

   for A25A-FKS:

   Click here

   for 2GR-FKS:

   Click here

3. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

   
   

   1. Remove the vinyl tape from the open ends of the cooler condenser assembly and air conditioning tube and accessory assembly.

   2. 

      *1	Air Conditioning Tube and Accessory Assembly
      *2	Piping Clamp
      *a	Groove

      Install a new piping clamp to the air conditioning tube and accessory assembly.

      Note

      
      

      • Securely engage the inside step of the piping clamp in the air conditioning tube and accessory assembly groove.

      • Do not widen the opening of the piping clamp more than the diameter of the air conditioning tube and accessory assembly when installing it.

      • Do not install the piping clamp with the large diameter section in the wrong direction.

   3. Thoroughly coat 2 new O-rings and the contact surface of the air conditioning tube and accessory assembly with compressor oil.

      Compressor Oil
      ND-OIL 8 or equivalent

   4. Install the 2 O-rings to the air conditioning tube and accessory assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

   5. Engage the cooler condenser assembly and air conditioning tube and accessory assembly.

      

      *a

      Large Diameter Section of Piping Clamp

      -

      -

      Note

      Engage the parts by holding the pipe, not the piping clamp.

   6. Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the cooler condenser assembly.

      Tech Tips

      
      

      • When inserting, make sure that a click sound is heard.

      • Check that the air conditioning tube and accessory assembly is securely installed by pulling it.

4. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE SUB-ASSEMBLY

   
   

   1. Remove the vinyl tape from the No. 1 cooler refrigerant discharge hose sub-assembly and the connecting part of the cooler condenser assembly.

   2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the No. 1 cooler refrigerant discharge hose sub-assembly.

      Compressor Oil
      ND-OIL 8 or equivalent

   3. Install the O-ring to the No. 1 cooler refrigerant discharge hose sub-assembly.

      Tech Tips

      Keep the O-ring and O-ring fitting surface free of foreign matter.

   4. Connect the No. 1 cooler refrigerant discharge hose sub-assembly to the cooler condenser assembly with the bolt.

      Torque:

      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

5. INSTALL NO. 1 RADIATOR AIR GUIDE RH (w/o Air Cooled Transmission Oil Cooler)

   
   

   1. 

      Install in this Direction

      Engage the guide and claw to install the No. 1 radiator air guide RH as shown in the illustration.

   2. Install the clip.

   3. Connect the connector.

6. INSTALL NO. 1 RADIATOR AIR GUIDE RH (w/ Air Cooled Transmission Oil Cooler)

   
   

   1. 

      Install in this Direction

      Engage the claw to install the No. 1 radiator air guide RH as shown in the illustration.

   2. Install the clip.

7. INSTALL NO. 1 RADIATOR AIR GUIDE LH (w/o Air Cooled Transmission Oil Cooler)

   
   

   1. 

      Install in this Direction

      Engage the guide and claw to install the No. 1 radiator air guide LH as shown in the illustration.

   2. Install the clip.

8. INSTALL NO. 1 RADIATOR AIR GUIDE LH (w/ Air Cooled Transmission Oil Cooler)

   
   

   1. 

      Install in this Direction

      Engage the claw to install the No. 1 radiator air guide LH as shown in the illustration.

   2. Install the clip.

9. INSTALL HOOD LOCK ASSEMBLY

   Click here

10. INSTALL INLET AIR CLEANER ASSEMBLY

    for 2AR-FE:

    Click here

    for A25A-FKS:

    Click here

    for 2GR-FKS:

    Click here

11. INSTALL UPPER RADIATOR MOUNTING BRACKET

    for 2AR-FE:

    Click here

    for A25A-FKS:

    Click here

    for 2GR-FKS:

    Click here

12. INSTALL OIL COOLER BRACKET (w/ Air Cooled Transmission Oil Cooler)

    Click here

13. INSTALL THERMISTOR ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)

    Click here

14. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE RH

    Click here

15. INSTALL FRONT BUMPER REINFORCEMENT

    Click here

16. INSTALL FRONT BUMPER ENERGY ABSORBER

    Click here

17. INSTALL OIL COOLER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)

    Click here

18. INSTALL HEADLIGHT ASSEMBLY LH

    for LED Type Turn Signal Light:

    Click here

    for Bulb Type Turn Signal Light:

    Click here

19. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

20. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    Click here

21. WARM UP ENGINE

    Click here

22. INSPECT FOR REFRIGERANT LEAK

    Click here

23. ADJUST HOOD SUB-ASSEMBLY

    Click here