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AIR CONDITIONING UNIT REASSEMBLY

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PROCEDURE


  1. Click here

    INSTALL NO. 1 COOLER THERMISTOR

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  2. Click here

    INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. B006Y94

      Install the No. 1 cooler evaporator sub-assembly with No. 1 cooler thermistor to the upper heater case.

    2. Engage the clamp.

    3. B006XSJ

      Engage the 10 claws to install the upper heater case with No. 1 cooler evaporator sub-assembly to the lower heater case.

    4. Install the 2 screws.

  3. Click here

    INSTALL COOLER EXPANSION VALVE


    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the No. 1 cooler evaporator sub-assembly.

      Compressor Oil
      ND-OIL 8 or equivalent

    2. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      Note:

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    3. B006Z7A

      Using a 4 mm hexagon socket wrench, install the cooler expansion valve with the 2 hexagon bolts.

      3.5 N*m 36 kgf*cm 31 in.*lbf
  4. Click here

    INSTALL GROMMET SUB-ASSEMBLY


    1. B006Z42

      Install the grommet sub-assembly.

  5. Click here

    INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. B0070QCC01
      B006ZFL Install in this Direction

      Install the heater radiator unit sub-assembly as shown in the illustration.

  6. Click here

    INSTALL HEATER CLAMP


    1. B006YH1

      Engage the 3 claws to install the heater clamp.

  7. Click here

    INSTALL HEATER PIPE GROMMET


    1. B006Y3YC01
      *a Reference Point

      Install the heater pipe grommet as shown in the illustration.

      Note:

      Install the heater pipe grommet with the arrow facing up.

  8. Click here

    INSTALL NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for 3 Zone Type)


    1. B00700WC01
      *a Reference Point - -

      Align each gear on the air conditioning radiator assembly as shown in the illustration, and then check that the gears of the No. 3 air conditioning radiator damper servo sub-assembly are aligned as shown in the illustration.

    2. B0070XA

      Install the No. 3 air conditioning radiator damper servo sub-assembly with the 2 screws.

  9. Click here

    INSTALL NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. for LHD:


      1. B006YFLC01
        *a Reference Point

        Using the reference points, install the No. 2 air conditioning radiator damper servo sub-assembly with the 2 screws.

    2. for RHD:


      1. B006Z0KC02
        *a Reference Point

        Using the reference points, install the No. 2 air conditioning radiator damper servo sub-assembly with the 2 screws.

  10. Click here

    INSTALL NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. B006Z0OC01
      *a Reference Point - -

      Align each gear on the air conditioning radiator assembly as shown in the illustration, and then check that the gears of the No. 1 air conditioning radiator damper servo sub-assembly are aligned as shown in the illustration.

    2. B006ZMEC01
      *a Reference Point

      Using the reference points, install the No. 1 air conditioning radiator damper servo sub-assembly with the 3 screws.

  11. Click here

    INSTALL DRAIN COOLER HOSE


    1. B006Z7DC01
      *a Hose Notch
      *b Rib

      Align the hose notch with the rib as shown in the illustration and install the drain cooler hose.

  12. Click here

    INSTALL HEATER COVER


    1. B006XL3C01
      B006ZFL Install in this Direction

      Install the heater cover as shown in the illustration.

    2. Install the screw.

  13. Click here

    INSTALL AIR CONDITIONING HARNESS ASSEMBLY


    1. for LHD:


      1. B0071V1C01
        *A for 3 Zone Type

        Engage each clamp.

      2. Connect each connector to install the air conditioning harness assembly.

    2. for RHD:


      1. B007076

        Engage each clamp.

      2. Connect each connector to install the air conditioning harness assembly.

  14. Click here

    INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY


    1. for LHD:


      1. B006X4ZC01
        B006ZFL Install in this Direction

        Engage the guide to temporarily install the air conditioning amplifier assembly as shown in the illustration.

      2. Install the air conditioning amplifier assembly with the screw.

      3. Connect the connector.

    2. for RHD:


      1. B006YFTC01
        B006ZFL Install in this Direction

        Engage the guide to temporarily install the air conditioning amplifier assembly as shown in the illustration.

      2. Install the air conditioning amplifier assembly with the screw.

      3. Connect the connector.

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    INSTALL BLOWER ASSEMBLY

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  16. Click here

    INSTALL ASPIRATOR


    1. B006WTM

      Engage the 2 claws and guide to install the aspirator.

  17. Click here

    INSTALL NO. 2 AIR DUCT


    1. B006X93

      Engage the 3 claws.

    2. Install a new No. 2 air duct with the screw.