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AIR CONDITIONING SYSTEM(for Automatic Air Conditioning System) PROBLEM SYMPTOMS TABLE

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Note:

  • Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.

  • Inspect the fuses and relays related to this system before inspecting the suspected areas below.


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  1. VEHICLE CHECK ITEMS

    Tip:

    • You can reduce the number of systems to check by using the results of the following operation check

    • Perform the following checks based on Customer Feedback and the vehicle condition.

    • The customer's opinion may not be consistent with the actual problem (eg: the cooling performance of the air conditioner is bad → actually, the wind volume is weak). It is important to check the problem symptoms accurately and judge correctly based on various sources of information.

    • Judgment as to whether the air conditioner panel is normal or abnormal can be judged by checking if the indicator illuminates or turns off when the switch is operated.

    • During servo motor initialization, the AUTO indicator light comes on, and then goes off when initialization has finished.

    • If the performance of the air conditioner is poor or there is a foul odor, check for clogging in the clean air filter.

    Malfunction Operation/Function
    Common Function of Cool and Heater Function Only Cool Air Function Only Heater Function Suspected Area
    A/C Switch Operation Blower Operation Recirculation/Fresh Function Air Outlet Changing Function
    x o o o x x Go to "Problem Symptoms Table: Air Conditioning Control"
    o o o o x o Go to "Problem Symptoms Table: Cooling Function"
    o o o o o x Go to "Problem Symptoms Table: Heater Function"
    o x o o x x Go to "Problem Symptoms Table: Blower Control"
    o o x o x x Go to "Problem Symptoms Table: Air Inlet Control"
    o o o x x x Go to "Problem Symptoms Table: Air Outlet Control"
    x x x x x x Air Conditioning Amplifier Assembly or Air Conditioning Assembly is Defective

  2. AIR CONDITIONING CONTROL

    Symptom Suspected Area Link

    Air conditioning system cannot be operated using air conditioning control panel (radio and display receiver assembly)*1 or air conditioning control assembly*2


    • (With the exception of the switch indicators, no inputs are reflected when other switches operated)

    • Air conditioning amplifier assembly

    • Blower motor with fan sub-assembly

    • Air conditioning control panel (radio and display receiver assembly)*1

    • Air conditioning control assembly*2

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    Air conditioning system cannot be operated using air conditioning control panel (radio and display receiver assembly)*1


    • (Air conditioning system display operates)

    		 Air conditioning control panel (radio and display receiver assembly)

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    Air conditioning system cannot be operated using air conditioning control assembly*2


    • (Air conditioning system display operates)

    		 Air conditioning control assembly

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    Air conditioning system cannot be operated using air conditioning control panel (radio and display receiver assembly)*1 or air conditioning control assembly*2 immediately after starting the engine


    • (Air conditioning system display operates)

    • (Only AUTO indicator illuminates)

    • (A/C switch indicator does not illuminate)

    		 Refer to "INITIALIZATION"

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    A/C switch indicator does not illuminate

    • Air conditioning amplifier assembly

    • Air conditioning control panel (radio and display receiver assembly)*1

    • Air conditioning control assembly*2

    • A/C switch

    • A/C switch indicator

    • Servo motor

    • Damper and damper link

    • Refrigerant pressure

    • Ambient temperature

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    Air conditioning system cannot be operated using cooler control switch assembly*3


    • (Air conditioning system display operates)

    • Air conditioning amplifier assembly malfunction

    • Cooler control switch assembly malfunction

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    Air conditioning system cannot be operated using cooler control switch assembly*3


    • (Air conditioning system display does not operate)

    		 Cooler control switch assembly malfunction

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    • *1: for 8 Inch Display

    • *2: except 8 Inch Display

    • *3: for 3 Zone Type

  3. COOLING FUNCTION

    Symptom Suspected Area Link

    No cool air comes out


    • (Blower control is normal)

    • Compressor assembly with pulley (compressor solenoid)*1

    • Cooler compressor assembly (compressor solenoid)*2

    • Refrigerant pressure

    • Refrigerant volume

    • Cooler condenser assembly

    • Cooling fan system

    • Damper and damper link

    • No. 1 cooler thermistor

    • High inlet air temperature

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    • Cooling effectiveness is poor

    • Cooling response is slow

    • ECO switch assembly (electric parking brake switch assembly)*3

    • Compressor assembly with pulley (compressor solenoid)*1

    • Cooler compressor assembly (compressor solenoid)*2

    • Refrigerant volume

    • Cooler condenser assembly

    • Cooling fan system

    • Damper and damper link

    • Automatic light control sensor

    • High inlet air temperature

    • Harness or connector

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    Temperature of outlet air is cooler on left or right side


    • (when same temperature set for both sides)

    • Compressor assembly with pulley (compressor solenoid)*1

    • Cooler compressor assembly (compressor solenoid)*2

    • Refrigerant volume

    • Damper and damper link

    • Automatic light control sensor

    • Harness or connector

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    • Compressor assembly with pulley does not stop operating*2

    • Refrigerant pressure does not decrease when A/C switch is turned off*2

    • Short to +B in air conditioning amplifier assembly circuit

    • Magnetic clutch relay

    • Magnet clutch assembly

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    • *1: except 2GR-FKS

    • *2: for 2GR-FKS

    • *3: w/ ECO Switch

  4. HEATER FUNCTION

    Symptom Suspected Area Link

    • No warm air comes out

      (Blower control is normal)

    • Outlet air temperature does not increase

      (Blower control is normal)

    • Engine coolant temperature

    • No. 1 air conditioning radiator damper servo sub-assembly

    • Damper and damper link

    • Warm-up control

    • Blockage in heater radiator unit sub-assembly

    • Heater radiator unit sub-assembly

    • Flow shutting valve (water by-pass hose assembly)*

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    Temperature of outlet air is warmer on left or right side


    • (when same temperature set for both sides)

    • Damper and damper link

    • Blockage in heater radiator unit sub-assembly

    • Harness or connector

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    • *: for A25A-FKS

  5. BLOWER CONTROL

    Symptom Suspected Area Link

    Blower motor does not operate at all


    • (Air does not blow from registers)

    • Blower motor with fan sub-assembly

    • Air conditioning amplifier assembly

    • Warm-up control

    • Engine coolant temperature sensor

    • Harness or connector

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    Airflow volume cannot be changed

    • Air conditioning amplifier assembly

    • Blower motor with fan sub-assembly

    • Harness or connector

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    • Airflow volume is constantly low

    • Airflow volume sometimes becomes low

    • Blower motor with fan sub-assembly

    • ECO switch assembly (electric parking brake switch assembly)*

    • Clean air filter

    • No. 1 evaporator sub-assembly or heater radiator unit sub-assembly fins

    • No. 1 cooler thermistor

    • Aspirator

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    • *: w/ ECO Switch

  6. AIR INLET CONTROL

    Symptom Suspected Area Link

    • Air inlet mode changes between recirculation/fresh randomly

    • Recirculation/fresh switch indicator is blinking

    • Customize setting

    • Ambient temperature

    • Refrigerant pressure

    • Air conditioner pressure sensor circuit

    • Engine coolant temperature

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    • Air inlet mode cannot be changed between recirculation/fresh

    • Air inlet mode does not change between recirculation/fresh automatically

    • No. 1 blower damper servo sub-assembly

    • Damper link

    • Air inlet damper mechanically locked

    • Air conditioner unit assembly

    • Engine coolant temperature

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  7. AIR OUTLET CONTROL

    Symptom Suspected Area Link

    Air outlet mode cannot be changed


    • (air outlet display changes)

    • No. 1 air conditioning radiator damper servo sub-assembly

    • Damper link

    • Air conditioner unit assembly

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    Air outlet mode cannot be changed*1


    • (air outlet display does not change)

    		 Air conditioning control panel (radio and display receiver assembly)

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    Air outlet mode cannot be changed*2


    • (air outlet display does not change)

    		 Air conditioning control assembly

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    • *1: for 8 Inch Display

    • *2: except 8 Inch Display

  8. DEFROSTER CONTROL

    Symptom Suspected Area Link
    Windshield frequently fogs up

    • Compressor assembly with pulley (compressor solenoid)*1

    • Cooler compressor assembly (compressor solenoid)*2

    • Refrigerant volume

    • Cooler expansion valve

    • No. 1 air conditioning radiator damper servo sub-assembly

    • Damper and damper link

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    • *1: except 2GR-FKS

    • *2: for 2GR-FKS